Our client, an innovative performance and active-apparel brand, is seeking a seasoned Senior Technical Designer to drive the technical execution of apparel collections from concept through commercialization. This role will serve as a key partner to Design, Product Development, Sourcing, and Manufacturing teams, ensuring products deliver exceptional fit, functionality, quality, and consistency. The ideal candidate possesses strong patternmaking expertise, hands-on block development experience, and a deep understanding of performance apparel construction. This position supports a balanced assortment across both men's and women's product categories, with significant involvement in technical development for leggings, sports bras, and other performance-driven garments. This role is a hybrid schedule weekly in office, and we will consider strong candidates assistance for a move.
The salary range for this role is: $110-125,000.
Responsibilities:
Technical Design & Product Execution
- Lead the technical development process from initial prototype through production approval.
- Create and maintain comprehensive technical packages, measurement specifications, grading standards, construction details, and fit documentation.
- Own the development and maintenance of base blocks and fit standards across multiple product categories.
- Conduct garment evaluations and analyze fit, construction, and workmanship to ensure consistency across seasons.
- Manage fit sessions, prepare garments for review, and communicate clear, actionable fit comments to internal and external partners.
- Partner closely with product development teams to identify and resolve technical challenges throughout the development cycle.
Patternmaking & Fit Management
- Develop and refine apparel blocks with a strong emphasis on performance and activewear products.
- Utilize digital patternmaking tools to support pattern revisions, grading, and fit improvements.
- Drive fit consistency across a balanced assortment that includes approximately equal exposure to men's and women's apparel.
- Apply advanced knowledge of garment construction, movement, and body mechanics to improve product performance and comfort.
- Support technical development of compression, leggings, bra, and fitted athletic product categories.
Vendor & Cross-Functional Collaboration
- Work directly with domestic and international manufacturing partners to resolve technical issues and ensure production readiness.
- Communicate construction updates, fit revisions, and technical standards to factory partners.
- Participate in regular meetings with overseas vendors to support development timelines and sample execution.
- Partner with Design to preserve creative intent while ensuring products are commercially viable and manufacturable.
Product Quality & Process Improvement
- Lead wear-testing initiatives and evaluate feedback to improve overall product performance.
- Maintain technical accuracy within PLM systems, ensuring all product records are organized and current.
- Establish and improve processes that enhance development efficiency, fit consistency, and quality standards.
- Support sample management and development tracking throughout the product lifecycle.
Qualifications:
- Bachelor's degree in Apparel Design, Fashion Technology, Textile Development, or a related discipline preferred.
- 8-12+ years of experience in technical design, apparel development, or patternmaking within an activewear, athletic, or performance apparel environment.
- Strong hands-on experience creating and modifying blocks (CTBK experience highly preferred).
- Proven expertise developing performance-driven products such as leggings, sports bras, training apparel, and other fitted categories.
- Advanced understanding of garment construction, grading, fit evaluation, and pattern engineering.
- Experience partnering with overseas factories, vendors, and manufacturing teams.
- Proficiency in digital patternmaking software such as Gerber, Optitex, or equivalent platforms.
- Experience working within PLM systems and managing technical product documentation.
- Familiarity with 3D design technologies including CLO 3D, Browzwear, or comparable programs is a plus.
- Strong organizational, analytical, and problem-solving skills.
- Ability to manage multiple development calendars and changing priorities in a fast-paced environment.
- Excellent communication skills and the confidence to influence cross-functional teams and external partners.
- Highly technical with strong patternmaking fundamentals.
- Equally comfortable leading fit sessions and creating or revising blocks.
- Detail-oriented with a "right-first-time" mindset.
- Collaborative, adaptable, and proactive in solving product challenges.
- Passionate about performance apparel and developing products that enhance fit, comfort, and functionality.
- Comfortable working across both men's and women's active apparel categories.