Senior Supplier Development and Manufacturing Readiness Engineer

ASQ; United States; Remote; USD 130,000 - 160,000; Full time

Job summary

ASQ is hiring a Senior Supplier Development and Manufacturing Readiness Engineer to support Navy production-acceleration initiatives across the defense industrial base. The role emphasizes supplier capacity, readiness, and hands-on manufacturing assessments in a remote setting with extensive travel to government sites and suppliers.

The candidate will develop recovery plans, validate capacity, and apply disciplined automotive launch practices to defense programs while ensuring safety, quality,

Qualifications

• Bachelor's degree in industrial, manufacturing, mechanical, systems, or another relevant engineering discipline.
• At least 10 years of progressively responsible experience.

Responsibilities

• Assess suppliers’ ability to achieve required production rates, quality, delivery, cost, and readiness objectives.
• Develop recovery plans with root causes, actions, owners, milestones, and evidence.
• Establish daily or weekly recovery reviews with supplier, prime-contractor, and Government stakeholders.
• Support readiness gates covering tooling, workforce, and docs.
• Apply APQP, PPAP, FMEA, control plans, SPC, MSA, and problem solving.
• Adapt automotive launch practices to defense production environments.

Skills

Supplier development

Manufacturing readiness

Launch experience

Education

Bachelor's degree in engineering

Job description

Senior Supplier Development and Manufacturing Readiness Engineer

Position: Senior Supplier Development and Manufacturing Readiness Engineer

Program: Transformation, Acceleration, and Supplier Capacity Team (TASC)

Category: Funded

Location: Remote - Extensive travel to Government sites and supplier locations, as assigned

Travel: Frequent domestic travel including supplier-site deployments and Government meetings

Clearance: U.S. citizenship and the ability to obtain and maintain a U.S. Government Top Secret security clearance are required. An active Secret or Top-Secret clearance are preferred but is not required to apply. Clearance sponsorship may be available for qualified candidates, subject to contract requirements and Government authorization. Any assignments before clearance approval will be limited to authorized unclassified duties.

Salary: $130,000 - $160,000

Position Overview

ACT1 Federal seeks a Senior Supplier Development and Manufacturing Readiness Engineer to support Department of the Navy production-acceleration initiatives across the defense industrial base, with particular emphasis on missile production and critical supplier capacity.

The engineer will conduct hands-on manufacturing assessments, identify constraints limiting conforming output, develop executable recovery plans, and support approved improvements through implementation and verification of sustained results.

We strongly encourage candidates with significant automotive supplier-development, manufacturing-engineering, program-launch, and production-ramp experience. The successful candidate will apply disciplined automotive practices to defense production while respecting program-specific engineering, safety, qualification, configuration-control, and quality requirements.

This position requires substantial experience working inside manufacturing plants and directly improving supplier performance. Candidates must demonstrate personal responsibility for successful launches, supplier recoveries, or sustained increases in production output.

Responsibilities

Supplier Assessment and Capacity Validation

• Assess suppliers’ ability to achieve required production rates, quality, delivery, cost, and readiness objectives.
• Evaluate manufacturing processes, equipment, tooling, labor, maintenance, material flow, inspection, testing, and lower-tier dependencies.
• Distinguish theoretical, rated, available, and demonstrated capacity using traceable production evidence.
• Analyze cycle times, changeovers, equipment availability, scrap, rework, first-pass yield, work in process, process capability, and schedule adherence.
• Identify binding constraints and determine whether proposed interventions will increase usable output at the required point in the production system.
• Validate capacity assumptions through production observation, data analysis, and appropriately authorized run-at-rate or capacity-demonstration activities.

Supplier Development and Recovery

• Deploy to critical suppliers experiencing production, quality, delivery, launch, or capacity challenges.
• Develop recovery plans identifying root causes, corrective actions, responsible owners, resources, dependencies, milestones, escalation paths, and completion evidence.
• Establish daily or weekly recovery reviews with supplier, prime-contractor, and Government stakeholders, as authorized.
• Support supplier implementation of approved actions and verify their effectiveness against agreed measures.
• Identify structural issues requiring engineering decisions, capital investment, alternate sourcing, qualification, technical data, workforce development, or Government action.
• Escalate constraints that cannot be resolved through incremental process improvements.

Manufacturing Launch and Industrialization

• Assess readiness for new-product introductions, production transfers, additional shifts, equipment installations, facility expansions, and major production-rate increases.
• Apply Advanced Product Quality Planning, Production Part Approval Process, process failure mode and effects analysis, control plans, statistical process control, measurement-system analysis, and structured problem solving, as appropriate to applicable program requirements.
• Support readiness gates covering tooling, equipment, workforce, material, process controls, inspection, testing, qualification, and production documentation.
• Evaluate whether pilot or initial production results demonstrate readiness for repeatable, sustained production.
• Adapt automotive launch practices to defense production environments without bypassing required technical approvals or qualification processes.

Manufacturing Improvement and Investment Support

• Develop practical alternatives involving process changes, standardized work, error proofing, tooling improvements, maintenance, overtime, additional shifts, alternate sourcing, and capital equipment.
• Work with cost and investment analysts to compare implementation time, cost, risk, and expected production benefit.
• Assess whether investments address the actual limiting constraint and whether downstream operations can absorb increased output.
• Track improvements through distinct stages: action completed, equipment installed, process qualified, capacity demonstrated, and sustained delivery benefit achieved.
• Support improvements that preserve product safety, quality, configuration, and contractual requirements.

Integration and Decision Support

• Coordinate authorized activities with Government program offices, prime contractors, suppliers, engineering organizations, procurement teams, and quality representatives.
• Identify critical lower-tier and long-lead dependencies affecting supplier recovery and coordinate findings with the TASC supply-chain lead.
• Prepare supplier assessments, recovery plans, capacity analyses, risk registers, site-visit reports, executive briefings, and recommendations.
• Maintain action, risk, decision, and dependency records that support TASC execution reporting.
• Communicate findings clearly to both technical specialists and senior leaders.

Required Qualifications

• Bachelor's degree in industrial, manufacturing, mechanical, systems, or another relevant engineering discipline. An equivalent combination of technical education and substantial hands‑on manufacturing experience may be considered where permitted by the applicable contract and Government requirements.
• At least 10 years of progressively responsible