Senior Staff Thermal Engineer - UAV Avionics & Power

Shield AI

Seattle (WA)

On-site

USD 173,000 - 260,000

Full time

14 days+
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Job summary

Shield AI is seeking a Senior Staff Thermal Engineer to lead the design, analysis, and integration of avionics thermal management for unmanned aircraft. You will drive first-principles solutions, mentor peers, and provide robust thermal solutions meeting aerospace requirements.

Responsibilities include performing CFD analyses, developing models, guiding trade studies, and communicating results to stakeholders.

Qualifications

  • B.S. in Mechanical or Aerospace Engineering or related field.
  • 7+ years in avionics or electronics thermal engineering.
  • Expertise in heat transfer and fluid mechanics.
  • Experience with active and passive cooling integration.
  • Experience with first-principles reasoning and cross-functional teams.

Responsibilities

  • Own thermal analysis and design efforts for UAV avionics including custom power electronics.
  • Develop and validate models for heat transfer and fluid flow using hand calculations and CFD tools.
  • Provide technical leadership in trade studies and system architecture decisions.
  • Lead cross-functional teams on power electronics and environmental enclosures.
  • Drive test planning, instrumentation, and data analysis to validate models.
  • Mentor junior engineers and guide cross-disciplinary teams.
  • Communicate findings through executive briefings and reports.
  • Identify risks and influence design directions.

Skills

Strong communication
Leadership
Problem solving
Team collaboration
Adaptability

Education

B.S. in Mechanical or Aerospace Engineering

Tools

ANSYS Icepak
FloEFD
STAR-CCM+
NX
SolidWorks

Job description

Shield AI is seeking a Senior Staff Thermal Engineer to lead the design, analysis, and integration of avionics thermal management for unmanned aircraft. You will drive first-principles solutions, mentor peers, and provide robust thermal solutions meeting aerospace requirements.

Responsibilities include performing CFD analyses, developing models, guiding trade studies, and communicating results to stakeholders.

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