Senior Staff Mechanical Engineer

CesiumAstro; Denver (CO); On-site; USD 158,000 - 189,000; Full time

Benefits offered by this job

Stock options

Health/dental/vision

Retirement plan

Job summary

CesiumAstro is seeking a Senior Staff Mechanical Engineer to design and analyze ruggedized electronics packaging for space and aerospace platforms. You will lead concepts through qualification, using CAD, FEA, and thermal/vibration analyses, and collaborate with electrical engineers to ensure robust integration.

The role demands 12+ years in avionics or ruggedized packaging, proficiency in SolidWorks and Ansys, and experience with MIL-STD-810/DO-160G.

Qualifications

• BS/MS in Mechanical or Aerospace Engineering or related field.
• 12+ years in avionics or ruggedized packaging design and analysis.
• Experience with CAD tools (SolidWorks) and FEA (Ansys).
• Familiarity with EMI/EMC mitigation and environmental qualification.

Responsibilities

• Lead mechanical design from concept to qualification and field support.
• Collaborate with electrical engineers on packaging and interfaces.
• Present design review materials to customers and leadership.
• Support proposals and cost analyses.

Skills

Mechanical design

Thermal management

Vibration analysis

GD&T

EMI/EMC mitigation

Finite element analysis

Project leadership

Communication skills

Education

BS or MS in Mechanical Engineering or related field

Tools

SolidWorks

Ansys

CNC manufacturing

Job description

Please Note: To conform with the United States Government Space Technology Export Regulations, the applicant must be a U.S. citizen, lawful permanent resident of the U.S., conditional resident, asylee or refugee (protected individuals as defined by 8 U.S.C. 1324b(a)(3)), or eligible to obtain the required authorizations from the U.S. Department of State.

CesiumAstro, we are developers and pioneers of out-of-the-box communication systems for satellites, UAVs, launch vehicles, and other space and airborne platforms. We take pride in our dynamic and cross-functional work environment, which allows us to learn, develop, and engage across our organization. If you are looking for hands-on, interactive, and autonomous work, CesiumAstro is the place for you. We are actively seeking passionate, collaborative, energetic, and forward-thinking individuals to join our team.

The Skylark product line is focused on the rapid design, build, and test of cutting-edge active phased array antennas (AESA) for terrestrial and airborne applications. Current programs span high-power, large-scale ground terminals for missile defense to commercial airline and helicopter connectivity solutions.

We are looking to add a Senior Staff Mechanical Engineer to our team. If you are great at what you do, enjoy working in a startup environment, and are passionate about developing leading-edge hardware for satellites, spacecraft, and aerospace systems, we would like to hear from you.

In this position, you will be responsible for mechanical designs of Cesium products through all phases of the development process. The ideal candidate will be proficient in electronics packaging design, mechanical simulations and analyses, computer-aided design (CAD), aircraft mechanical interfaces, and environmental qualification of electronic assemblies (MIL-STD-810 and DO-160G).

As a Cesium mechanical team member, you will be responsible for mechanical designs from initial concept design through requirements definition, detailed design, simulation, analysis, manufacturing, testing, qualification, and field support of Cesium's products. Required skills and experience include thermal management design, precision machining principles, thermal simulation and analysis, shock and vibration simulation and analysis, electromagnetic interference/compatibility (EMI/EMC) mitigation techniques, environmental compatibility analysis, geometric dimensioning and tolerancing (GD&T), finite element analysis (FEA), and cost analysis to develop, validate, and optimize mechanical designs.

The successful candidate will also present engineering design review materials to our customers and leadership team, as well as participate in proposal-writing efforts. As such, excellent written and verbal communication skills are required.

Job Requirements And Minimum Qualifications

• BS or MS in Mechanical Engineering, Aerospace Engineering, or a related technical field.
• Minimum of 12 years of industry experience in design and analysis of avionics or ruggedized embedded electronics packaging, including thermal, vibration, and stress dynamics or in aircraft structures and mechanisms. A Master’s degree may count as two years of experience.
• Familiarity with electronics assemblies and experience working closely with electrical engineers.
• Familiarity with design for test, manufacturability, assembly, and reliability.
• Experience with CAD software packages, such as SolidWorks.
• Experience with professional mechanical and FEA CAD tools, such as Ansys.
• Experience with CNC manufacturing.
• Experience with EMI/EMC mitigation techniques.
• Excellent written and verbal communication skills.

Preferred Experience

• Aerospace industry design, development, and qualification.
• Proven experience as a technical lead on a program or project.
• Experience with aircraft/airframe integration.
• Experience with FAA certification to DO-160G requirements or environmental qualification to MIL-STD-810 requirements.

$158,000 - $189,000 a year

CesiumAstro considers several factors when extending an offer, including but not limited to, the role and associated responsibilities, a candidate’s work experience, education/training, and key skills. Full-time employment offers include company stock options and a generous benefits package including health, dental, vision, HSA, FSA, life, disability and retirement plans.

CesiumAstro is an Equal Opportunity employer. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, national origin, disability, protected Veteran Status, or any other characteristic protected by applicable federal, state, or local law.

Please note: CesiumAstro does not accept unsolicited resumes from contract agencies or search firms. Any unsolicited resumes submitted to our website or to CesiumAstro team members will be considered property of CesiumAstro, and we will not be obligated to pay any referral fees.

We may use artificial intelligence (AI) tools to support parts of the hiring process, such as reviewing applications, analyzing resumes, or assessing responses and identifying potential inconsistencies or verification signals in application materials based on available information. These tools assist our recruitment team but do not replace human judgment. Final hiring decisions are ultimately made by humans. If you would like more information about how your data is processed, please contact us.