Senior Staff Engineer, Survivability Materials

Shield AI; San Diego (TX); On-site; USD 170,000 - 250,000; Full time

Job summary

Shield AI seeks a Survivability Engineer to shape and optimize the low observable performance of its next‑gen autonomous aircraft. You will design LO features, run EM simulations, and work with cross‑functional teams to ensure survivability in contested airspace.

Required: 10+ years in LO/survivability, U.S. citizenship and active Secret clearance. Location in the U.S. with on‑site involvement; salary range $170k–$250k, full‑time with benefits and equity.

Qualifications

• Bachelor’s or Master’s degree in aerospace, electrical engineering, physics, or related field.
• 10+ years hands-on LO/survivability engineering experience, preferably on tactical aircraft, UAVs or stealth systems.
• Proficiency with EM simulation tools: HFSS, CST, Xpatch, SENTRi.
• Strong understanding of RCS shaping, edge treatments, cavity suppression, and materials integration.
• Practical LO testing methods and RCS measurement experience.
• Knowledge of RAM, LO coatings, and structural LO trade studies.
• Clear collaboration across design, test, and manufacturing teams.
• U.S. citizenship and active Secret clearance required.

Responsibilities

• Design and optimize low observable features across the airframe focusing on shaping and RAM.
• Model and simulate electromagnetic signatures using industry tools.
• Collaborate with propulsion, avionics, structures, and AI teams to bake survivability into system architecture.
• Lead or support signature testing: indoor/outdoor RCS tests and supplier hardware evals.
• Translate mission threats into survivability features addressing RCS, thermal, visual, acoustic observability.
• Work with materials scientists to mature RAM coatings for manufacturability and field durability.
• Support assessments, threat modeling reviews, and milestone decisions throughout the program lifecycle.

Skills

LO engineering

EM simulation

RCS shaping

Cross-functional collaboration

Security clearance

Education

B.S./M.S. in Aerospace/Electrical Eng or Physics

Tools

HFSS

CST Studio Suite

Xpatch

SENTRi

Job description

Job Description

Founded in 2015, Shield AI is a venture-backed defense‑tech company with the mission of protecting service members and civilians with intelligent systems. Its products include Hivemind autonomy software and V‑BAT and X‑BAT aircraft. With offices and facilities across the U.S., Europe, the Middle East, and Asia‑Pacific, Shield AI’s technology actively supports operations worldwide.

At Shield AI, we’re building the most intelligent autonomous aircraft ever deployed. As we push the boundaries of what’s possible in contested environments, we are looking for a Survivability Engineer to shape and optimize the low observable (LO) performance of our next‑generation autonomous aircraft.

This role is ideal for an experienced engineer with expertise in radar cross‑section (RCS) shaping, LO materials, and electromagnetic signature modeling who thrives in a fast‑paced, mission‑driven environment. You’ll work across disciplines to ensure our aircraft can survive, evade, and complete missions in highly contested airspace.

What you’ll do

• Design and optimize low observable (LO) features across the airframe focusing on shaping, edge treatments, radar‑absorbing materials, and subsystem integration.
• Conduct modeling and simulation of electromagnetic signatures using industry‑standard tools such as HFSS, CST Studio Suite, Xpatch, and SENTRi.
• Work with multidisciplinary teams in propulsion, avionics, structures, and AI to ensure survivability is baked into the system architecture from day one.
• Lead or support signature testing efforts, including indoor and outdoor RCS range tests, validation campaigns, and supplier‑level hardware evaluations.
• Translate mission threats and requirements into survivability features that address RCS, thermal, visual, and acoustic observability constraints.
• Partner with materials scientists to mature radar‑absorbing coatings and structural RAM for manufacturability and field durability.
• Support internal and customer assessments, threat modeling reviews, and milestone decisions throughout the program lifecycle.

Required qualifications

• B.S. or M.S. in Aerospace Engineering, Electrical Engineering, Physics, or a related discipline.
• 10+ years of hands‑on experience in LO or survivability engineering, preferably on tactical aircraft, UAVs, or stealth systems.
• Proficiency with EM simulation tools such as HFSS, CST, Xpatch, or SENTRi.
• Strong understanding of RCS shaping principles, edge treatments, cavity suppression, and materials integration.
• Practical experience with LO testing methods and RCS measurement equipment.
• Familiarity with radar‑absorbing materials (RAM), LO coatings, and structural LO trade studies.
• Solid collaboration and communication skills with the ability to work across design, test, and manufacturing teams.
• U.S. citizenship and active Secret clearance required.
• Ability to obtain a S//SAR level security clearance desired.

Preferred qualifications

• Experience with military UAV platforms or 5th‑gen fighter programs.
• Background in survivability analysis in contested environments (e.g., IADS, radar networks).
• Familiarity with platform CONOPS, threat modeling, and mission‑level survivability assessments.
• Ability to contribute to the design, test, and fielding of a fully integrated LO platform.
• Active Top Secret or SCI clearance.

$170,000 - $250,000 a year

Full‑time regular employee offer package:

Pay within range listed + Bonus + Benefits + Equity

Temporary employee offer package:

Pay within range listed above + temporary benefits package (applicable after 60 days of employment)

Salary compensation is influenced by a wide array of factors including but not limited to skill set, level of experience, licenses and certifications, and specific work location. All offers are contingent on a cleared background and possible reference check. Military fellows and part‑time employees are not eligible for benefits. Please speak to your talent acquisition representative for more information.

Equal Employment Opportunity Statement

Shield AI is proud to be an equal opportunity workplace and is an affirmative action employer. We are committed to equal employment opportunity regardless of race, color, ancestry, religion, sex, national origin, sexual orientation, age, marital status, disability, gender identity or Veteran status. If you have a disability or special need that requires accommodation, please let us know.

We may use artificial intelligence (AI) tools to support parts of the hiring process, such as reviewing applications, analyzing resumes, or assessing responses and identifying potential inconsistencies or verification signals in application materials based on available information. These tools assist our recruitment team but do not replace human judgment. Final hiring decisions are ultimately made by humans. If you would like more information about how your data is processed, please contact us.