Senior R&D Process Engineer

Carlisle; Carlisle (Cumberland County); On-site; USD 110,000 - 160,000; Full time

Job summary

Carlisle Companies' Carlisle Construction Materials (CCM) is seeking an experienced Senior R&D Process Engineer to join our Carlisle, PA team to develop, optimize, and implement manufacturing processes that improve product quality, increase productivity, and reduce operating costs across our operations.

In this role, you'll lead complex process improvement initiatives using advanced analytical methods, Lean, and experimental design, partnering with Operations, Quality, Engineering, and R&D to

Qualifications

• Bachelor's degree in Engineering or Science required.
• 5+ years in process engineering within plastics, rubber, chemical, or related manufacturing industries.
• Strong knowledge of plastic compounding, extrusion, web handling, coating, winding, and manufacturing process technologies.
• Experience with quality and continuous improvement tools including SPC, DOE, Gauge R&R, DMAIC, Lean, and Six Sigma.

Responsibilities

• Lead process improvement initiatives from concept through execution.
• Collaborate with Operations, Quality, Engineering, and R&D to deploy new technologies.
• Mentor production and engineering teams and champion continuous improvement.

Skills

Strong communication

Project management

Analytical skills

Cross-functional collaboration

Education

Bachelor's degree in Engineering or Science

Tools

SAP

Microsoft Office

Manufacturing process control systems

Job description

Carlisle Companies is a leading manufacturer of building envelope products and solutions that make buildings more energy efficient, durable, and sustainable.

We deliver roofing, insulation, waterproofing, and architectural systems for commercial and residential projects using a focus on innovation and continuous improvement to solve today’s challenges.

We’re equally committed to our people, prioritizing safety, inclusion, career growth development, tuition assistance, and excellent benefits.

With manufacturing, engineering, R&D, and corporate functions across North America and globally, Carlisle offers stability, agility, and opportunity in a performance-driven culture. Do meaningful work and shape the future of building solutions.

Job Description

Carlisle Construction Materials (CCM) is seeking an experienced SeniorR&D Process Engineer to join our team in Carlisle, PA to help develop, optimize, and implement manufacturing processes that improve product quality, increase productivity, and reduce operating costs across our operations.

In this role, you'll lead complex process improvement initiatives, applying advanced analytical methods, experimental design, and Lean manufacturing principles to solve technical challenges and drive measurable business results. You'll partner closely with Operations, Quality, Engineering, and R&D to develop new technologies, support production, implement process controls, and lead capital and process improvement projects from concept through execution.

As a technical leader, you'll troubleshoot high-impact manufacturing issues, establish process control strategies, mentor production and engineering teams, and champion continuous improvement using Carlisle Operating System principles. You'll also leverage manufacturing data and quality systems to identify opportunities, improve process capability, and ensure consistent product performance.

Qualifications

What You'll Bring

• Bachelor's degree in Engineering or Science
• 5+ years of experience in process engineering within plastics, rubber, chemical, or related manufacturing industries.
• Strong knowledge of plastic compounding, extrusion, web handling, coating, winding, and manufacturing process technologies.
• Experience with quality and continuous improvement tools including SPC, DOE, Gauge R&R, DMAIC, Lean, and Six Sigma.
• Proven ability to lead cross-functional projects, influence stakeholders, and solve complex manufacturing problems.
• Strong communication, project management, and analytical skills.
• Experience with SAP, Microsoft Office, and manufacturing process control systems is preferred.

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Additional Information

Our Culture & Values

At Carlisle, our culture is grounded in a shared commitment to our core values: Start with Safety, Focus on Customers, Act with Integrity, Pursue Excellence, Better Every Day, Drive Innovation, and Deliver Results. These values are not just words—they guide our behaviors, decisions, and actions every day. They are the foundation of our business and the reason for our continued success.

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