We are seeking an experienced Quality Engineer with a strong background in aerospace manufacturing quality systems, NADCAP audit preparation, AS9100 internal auditing, and Material Review Board (MRB) activities.
The ideal candidate will be responsible for maintaining and improving the organization's Quality Management System (QMS), coordinating NADCAP audit preparations, conducting AS9100 internal audits, and managing nonconforming materials through the MRB process.
The candidate should have hands‑on experience working in an aerospace manufacturing environment and a thorough understanding of aerospace industry quality standards, regulatory requirements, corrective and preventive actions, and continuous improvement methodologies.
Key Responsibilities
1. NADCAP Audit Preparation & Compliance
- Coordinate and support NADCAP audit preparation activities to ensure compliance with applicable aerospace special process requirements.
- Prepare and maintain audit documentation, procedures, work instructions, process specifications, and quality records.
- Conduct internal readiness assessments and gap analyses before NADCAP audits.
- Coordinate with production, engineering, and quality teams to ensure audit readiness.
- Track audit findings, implement corrective actions, and verify their effectiveness.
- Support customer and third‑party audits related to special processes such as heat treating, chemical processing, welding, non‑destructive testing (NDT), and other applicable processes.
2. AS9100 Internal Auditing
- Conduct internal quality audits in accordance with AS9100 requirements.
- Develop and maintain internal audit schedules, checklists, and audit reports.
- Evaluate compliance with AS9100, ISO 9001, customer‑specific requirements, and internal quality procedures.
- Identify nonconformities, process gaps, and opportunities for improvement.
- Prepare audit findings and coordinate corrective and preventive actions (CAPA).
- Verify the effectiveness of corrective actions and ensure timely closure of audit findings.
- Support external certification, surveillance, and customer audits.
3. Material Review Board (MRB) & Nonconformance Management
- Lead and participate in Material Review Board (MRB) activities involving nonconforming aerospace components, materials, and manufacturing processes.
- Review nonconformance reports (NCRs) and determine appropriate disposition in accordance with engineering specifications and customer requirements.
- Coordinate with engineering, manufacturing, design, and quality teams to evaluate product discrepancies.
- Manage material dispositions such as rework, repair, scrap, and use‑as‑is, subject to applicable engineering and customer approvals.
- Investigate root causes of recurring quality issues and implement corrective actions.
- Maintain MRB records, nonconformance documentation, and traceability records.
- Ensure nonconforming products are properly identified, segregated, and controlled.
4. Quality Management System (QMS)
- Maintain and improve the organization's Quality Management System in accordance with AS9100 and applicable aerospace standards.
- Develop, review, and update quality procedures, inspection plans, work instructions, and process documentation.
- Monitor quality performance metrics, including scrap, rework, rejection rates, and customer complaints.
- Drive continuous improvement initiatives using root cause analysis, 5 Whys, Fishbone, and 8D methodologies.
- Work closely with manufacturing and engineering teams to improve process control and product quality.
Required Qualifications
- Bachelor's degree in Mechanical Engineering, Industrial Engineering, Manufacturing Engineering, or a related technical field preferred.
- 5+ years of experience in Quality Engineering or Quality Assurance within aerospace or defense manufacturing.
- Hands‑on experience with NADCAP audit preparation and compliance requirements.
- Strong experience conducting AS9100 internal audits.
- Practical experience with Material Review Board (MRB), NCRs, and nonconformance management.
- Knowledge of AS9100D, ISO 9001, and aerospace customer‑specific quality requirements.
- Experience with Root Cause Analysis (RCA), CAPA, 8D, and corrective action management.
- Ability to interpret engineering drawings, specifications, and manufacturing requirements.
Preferred Qualifications
- AS9100 Internal Auditor certification or Lead Auditor training.
- Experience with aerospace special processes and manufacturing operations.
- Familiarity with FAA, ITAR, and other applicable aerospace regulatory requirements.
- Experience with aerospace customer audits and supplier quality audits.
Key Skills
- Nonconformance Reports (NCR)
- Corrective and Preventive Actions (CAPA)