Senior Propulsion Design Engineer I

Rocket Lab USA; Long Beach (CA); On-site; USD 100,000 - 145,000; Full time

Benefits offered by this job

Top tier medical insurance

401(k) retirement plan with company match

Paid parental leave

Onsite gym

Discounted employee stock purchase program

Job summary

A leading aerospace company in Long Beach, CA, seeks a Senior Propulsion Design Engineer I to design engine components for the Archimedes Engine. The role includes developing mechanical designs, performing trade studies, and collaborating with various teams. Candidates should hold a bachelor's degree in mechanical or aerospace engineering and possess over 5 years of relevant experience. This position offers a competitive salary range of $100,000 to $145,000 and comprehensive benefits, making it an exciting opportunity in the aerospace industry.

Qualifications

• 5+ years of experience in relevant engineering field.
• Strong foundation in heat transfer and structural mechanics.
• Proficiency in finite element analysis.

Responsibilities

• Design engine components for the Archimedes Engine.
• Develop mechanical designs for propulsion systems.
• Perform trade studies and design reviews from concept to production.

Skills

Heat transfer

Structural mechanics

Mechanical design principles

Finite element analysis

Design for manufacturing

Education

Bachelor’s degree in mechanical or aerospace engineering

Tools

ANSYS Workbench

StarCCM+

Job description

Rocket Lab is an end-to-end space company delivering responsive launch services, complete spacecraft design and manufacturing, payloads, satellite components, and more – all with the goal of opening access space. The rockets and satellites we build, and launch enable some of the most ambitious and vital space missions globally, supporting scientific exploration, Earth observation and missions to combat climate change, national security, and exciting new technology demonstrations.

Our Electron rocket has become the second most frequently launched U.S. rocket annually and has delivered more than 230 satellites to orbit, all while we work to develop Neutron, our upcoming medium‑lift, reusable launch vehicle for larger constellation deployment. Our Space Systems business designs and builds our extensive line of satellites, payloads, and their components, including spacecraft that have been selected to support NASA missions to the Moon and Mars and components used on the James Webb Space Telescope.

NEUTRON

Neutron is a medium lift launch vehicle capable of delivering the mega constellations of tomorrow, high assurance payloads, and human spaceflight. As a highly reusable launch platform, Neutron will deliver a highly cost‑effective and reliable launch solution leveraging Rocket Lab’s proven execution history with the Electron program. If you’re interested in joining a high performing team, pushing the boundaries with a clean sheet development of re‑usable liquid launch vehicle, this is your opportunity!

SENIOR PROPULSION DESIGN ENGINEER I

Based out of Rocket Lab’s headquarters in Long Beach, CA the Propulsion Design Engineer is responsible for the design of engine components (combustion chambers, turbo machinery, engine layout, etc.) for the Archimedes Engine. In this role you’ll have the opportunity to design, analyze and build hardware. You will support the Neutron and Archimedes teams with deliverables required to facilitate engine development and advance the program forward.

Please note: this position can be hired at the Propulsion Design Engineer II or Senior Propulsion Design Engineer I level.

WHAT YOU’LL GET TO DO

• Work with technical subject matter experts to design engine systems to meet performance, quality and manufacturability requirements.
• Develop and own mechanical design solutions for propulsion systems.
• Perform trade studies and design reviews with analysts, manufacturing engineers and subject matter experts from concept to production.
• Work with internal and external fabrication teams to bring hardware from design to fruition.

QUALIFICATIONS YOU’LL BRING AS SENIOR PROPULSION DESIGN ENGINEER I

• Bachelor’s degree in mechanical engineering, aerospace engineering or related field.
• 5+ years of experience in relevant engineering field.
• Strong foundation in heat transfer, fluids and structural mechanics.
• Proficiency in finite element analysis using ANSYS Workbench or similar packages.
• Mastery of mechanical design principles.
• Strong understanding of design for manufacturing and GD&T principles.
• Prior experience developing and maintaining engineering design best practices.
• Prior experience developing parts, assemblies or systems from concept to production.

THESE QUALIFICATIONS WOULD BE NICE TO HAVE

• High proficiency in GD&T.
• Proficiency in using ANSYS Workbench.
• Proficiency in using StarCCM+ or similar CFD software packages.
• Prior experience with design of additively manufactured rocket engine components.
• Experience with propulsion systems design, analysis, test, operations, and/or manufacturing.
• Experience with best practices for design, qualification and production of aerospace hardware.
• Experience working in a fast‑paced development program.

ADDITIONAL REQUIREMENTS

• Specific vision abilities required by this job include close vision, distance vision, peripheral vision, depth perception, and the ability to focus.
• Regularly required to sit, use hands and fingers, operate computer keyboard and controls, and communicate verbally and in writing.
• Must be physically able to commute to buildings.
• Occasional exposure to dust, fumes and moderate levels of noise.

Level and base salary will be determined on a case‑by‑case basis and may vary based on the following considerations: job‑related knowledge and skills, education, and experience.

Base salary is just one component of our total rewards package at Rocket Lab. Employees may also receive company equity and access to a robust benefits package including: top tier medical HMO, PPO & a 100% company‑sponsored medical HSA plan option, dental and vision coverage, 3 weeks paid vacation and 5 days sick leave per year, 11 paid holidays per year, flexible spending and dependent care savings accounts, paid parental leave, disability insurance, life insurance, and access to a 401(k) retirement plan with company match. Other perks include: Discounted employee stock purchase program, subsidized EV charging stations, onsite gym, food and drinks, and other discounts.

Eligibility for benefits may vary based on employment status, please check with your recruiter for a comprehensive list of the benefits available for this role. Benefit programs are subject to change at the company’s discretion.

Base Pay Range (CA Only)

$100,000 — $145,000 USD

WHAT TO EXPECT

We’re on a mission to unlock the potential of space to improve life on Earth, but that’s not an easy task. It takes hard work, determination, relentless innovation, teamwork, grit, and an unwavering commitment to achieving what others often deem impossible. Our people out‑think, out‑work and out‑pace. We pride ourselves on having each other’s backs, checking our egos at the door, and rolling up our sleeves on all tasks big and small. We thrive under pressure, work to tight deadlines, and our focus is always on how we can deliver, rather than dwelling on the challenges that stand in the way.

FOR CANDIDATES SEEKING TO WORK IN US OFFICES ONLY

To conform to U.S. Government space technology export regulations, including the International Traffic in Arms Regulations (ITAR), Rocket Lab Employees must be a U.S. citizen, lawful U.S. permanent resident (i.e., current Green Card holder), or lawfully admitted into the U.S. as a refugee or granted asylum, or be eligible to obtain the required authorizations from the U.S. Department of State and/or the U.S. Department of Commerce, as applicable. Learn more about ITAR here.

FOR CANDIDATES SEEKING TO WORK IN NEW ZEALAND OFFICES ONLY

For security reasons background checks will be undertaken prior to any employment offers being made to an applicant. These checks will include nationality checks as it is a requirement of this position that you be eligible to access equipment and data regulated by the United States' International Traffic in Arms Regulations. Under these Regulations, you may be ineligible for this role if you do not hold citizenship of Australia, Japan, New Zealand, Switzerland, the European Union or a country that is part of NATO, or if you hold ineligible dual citizenship or nationality. For more information on these Regulations, click here ITAR Regulations.