Senior Production Engineer

Marotta Controls; Parsippany-Troy Hills (NJ); On-site; USD 80,000 - 110,000; Full time

Job summary

Marotta Controls in Parsippany-Troy Hills, NJ, is seeking a Production Engineer to lead the technical management and improvement of production lines within our Power & Actuation Systems team.

You will develop and maintain production methods, tooling, and processes to meet customer demand while driving defect reduction, yield improvement, and safe, efficient operations.

Qualifications

• Bachelor’s degree in Engineering or a related technical field is required.
• Mid-level to senior manufacturing engineering experience preferred.
• Experience with assembly, design, and implementation of precision devices.
• Knowledge of electronics, test equipment, tooling, fixtures, and manufacturing processes.
• Understanding of machining techniques, manufacturing docs, routers, tooling sheets, and work instructions.
• Experience applying Lean Manufacturing, RCA, troubleshooting, and continuous improvement methods.
• Strong verbal and written communication across all levels and partners.

Responsibilities

• Design and improve systems and processes for new product introductions and existing production lines.
• Develop, implement, and maintain manufacturing methods, operation sequences, test equipment, tooling, fixtures, and production processes.
• Create and refine detailed manufacturing documentation and work instructions.
• Investigate, assess, and resolve production issues effectively and efficiently.
• Participate in root cause investigations, defect reduction efforts, and continuous improvement initiatives.
• Implement process improvements to increase efficiency, yield, and reduce defects.
• Communicate designs and technical requirements with machinists, suppliers, and internal/external teams.
• Generate accurate estimates for setup time, cycle time, and materials using cost-effective methods.

Skills

Manufacturing engineering

Lean manufacturing

Root cause analysis

Troubleshooting

Communication skills

Computer literacy

Education

Bachelor's degree in Engineering or related field

Tools

Precision tooling

Test equipment

Machining

Job description

Marotta Controls is seeking a Production Engineer to support our Power & Actuation Systems team. The Production Engineer will be responsible for the technical management, maintenance, and development of new and existing production lines. This role supports manufacturing and operational goals by developing, implementing, and maintaining production methods, operation sequences, test equipment, tooling, and processes that ensure production capacity meets customer demand. The ideal candidate will bring mid-level to senior manufacturing engineering experience, strong technical problem-solving skills, and a continuous improvement mindset. This individual will support defect reduction, improve first-pass yield, participate in lean initiatives, and help drive safe, efficient, and high‑quality manufacturing operations.

Key Responsibilities

• Design and improve systems and processes for new product introductions and existing production lines.
• Develop, implement, and maintain manufacturing methods, operation sequences, test equipment, tooling, fixtures, and production processes.
• Create, maintain, and refine detailed manufacturing documentation, including operation sheets, routers, set-up sheets, tooling sheets, and related work instructions.
• Investigate, assess, and resolve production issues effectively and efficiently.
• Participate in root cause investigations, troubleshooting activities, defect reduction efforts, and continuous improvement initiatives.
• Implement process improvements to increase efficiency, improve yield, reduce defects, and support operational goals.
• Design detailed assembly procedures, tooling, and test fixtures to support safe and efficient operations.
• Assemble and test production hardware as needed.
• Analyze equipment layout, workflow, assembly methods, and workforce utilization to maximize efficiency.
• Apply Lean Manufacturing principles to tooling and fixture design, material selection, facility layout, cost estimates, DFM concepts, GD&T practices, documentation, performance metrics, and machine shop activities.
• Generate procedures from applicable industry and aerospace specifications.
• Communicate designs and technical requirements effectively with machinists, suppliers, internal teams, and external partners.
• Work with suppliers and subcontracted service providers to procure necessary equipment and maintain equipment readiness.
• Generate accurate estimates for set‑up time, cycle time, materials, and other manufacturing requirements using cost‑effective methods.
• Define, monitor, and communicate performance metrics to management, and implement actions to resolve identified issues.
• Facilitate training as needed to support a cross‑trained workforce and operational objectives.
• Support safe work practices, housekeeping standards, quality requirements, and company policies and procedures.
• Contribute to a positive, cooperative, and safe work environment through effective communication at all levels of the organization.
• Keep management informed of area activities, project status, and significant issues.
• Complete special projects and additional assignments as required.

Qualifications, Knowledge, and Skills

• Mid-level to senior manufacturing engineering experience preferred.
• Bachelor’s degree in Engineering or a related technical field required.
• Experience with the assembly, design, and implementation of precision devices.
• Knowledge of electronics, test equipment, tooling, fixtures, and manufacturing processes.
• Understanding of machining techniques, manufacturing documentation, routers, tooling sheets, and operational work instructions.
• Experience applying Lean Manufacturing principles, root cause analysis, troubleshooting, and continuous improvement methods.
• Strong verbal and written communication skills with the ability to interact effectively across all levels of the organization and with external partners.
• Strong computer skills, including