Senior Product Engineer, Post Processing - Industrials

VulcanForms Inc.; Newburyport (MA); On-site; USD 107,000 - 146,000; Full time

Benefits offered by this job

Medical insurance

Dental insurance

Vision insurance

Life insurance

Paid time off

401(k) with company match

Job summary

VulcanForms Inc. in the United States seeks a Senior Product Engineer, Post-Processing to design and direct the manufacturing steps after printing, covering depowdering, plate removal, heat treatment, and inspection while leveraging additive and subtractive processes.

You will own post-print process development, write detailed work instructions, and partner with the product team to meet customer specifications while applying lean principles and ensuring quality.

Qualifications

• 5+ years of hands-on experience in product or manufacturing settings.
• Bachelor's degree in Mechanical, Materials, Aerospace, Biomedical Engineering or related field.
• Proficiency in advanced 3D CAD software (NX/Creo/SolidWorks).
• Experience using ERP systems in batch manufacturing.
• Deep GD&T knowledge and tolerance stack-up analysis.
• Strong knowledge of subtractive and additive manufacturing integration.

Responsibilities

• Evaluate designs and provide DFAM feedback.
• Optimize processing for customer requirements.
• Own post-print processes: depowdering, plate removal, heat treatment, and subcontracted steps.
• Work with quality teams to define inspection methods.
• Convert customer requirements into manufacturing steps in ERP.
• Design fixtures and work-holding for multiple process steps.
• Write and maintain process docs and revisions.
• Manage non-conforming material disposition.
• Support troubleshooting across the printing-to-delivery chain.

Skills

5+ years experience

DFAM

GD&T

5-axis milling

Troubleshooting

Education

Bachelor's degree in Mechanical, Materials, Aerospace, Biomedical Eng

Tools

Siemens NX

Creo

SolidWorks

ERP systems

Job description

Job Purpose

As a Senior Product Engineer, Post-Processing at VulcanForms, you will design and direct the manufacturing processes within our Industrials business unit that take our printed parts from the build plate to a finished, inspected product. You will work on new product introduction and on continuous improvement of parts already in production, using advanced manufacturing techniques, automation, and lean manufacturing methods to develop an optimized production part.

You will define the processes, procedures, work instructions, and systems that produce our components and sub-assemblies to customer specification, drawing on product design, fabrication, assembly, work-holding, cutting tools, and materials expertise. You will support a wide range of energy, industrials and firearms products.

Key Responsibilities

• Evaluate customer designs and provide Design for Additive Manufacturing (DFAM) feedback.
• Partner with the rest of the product team to make sure processing intent is optimized for customer requirements.
• Own process development for every operation after printing, including part movement, depowdering, plate removal, heat treatment and subcontracted operations.
• Work with quality resources to ensure appropriate inspection techniques are employed, and are meeting customer needs in both a development, and production context.
• Encode internal and external customer requirements into the factory’s manufacturing steps by building part-specific methods of manufacture in our ERP system.
• Design, develop, and implement fixtures and work-holding for process and part-handling steps such as depowdering, EDM, heat treatment, support removal, machining, assembly, cleaning, marking, and finishing — including prototype fixtures, whose manufacture you will oversee.
• Write and maintain work instructions and process-related quality documentation, adapting existing processes for new products and keeping files, programs, and revisions under proper configuration control.
• Keep parts moving through the factory by reviewing and dispositioning non-conforming material.
• Support operations with troubleshooting and problem-solving across every process step between printing and final delivery.

Qualifications

• 5+ years of progressive, hands-on experience in product or applications development or manufacturing environment.
• Bachelor’s degree in Mechanical, Materials, Aerospace, Biomedical Engineering, or a similarly regulated field. ISO 9001 experience preferred.
• Proficiency in advanced 3D CAD software (e.g., Siemens NX, Creo, SolidWorks).
• Experience using ERP systems in a batch manufacturing process.
• Deep mastery of GD&T, advanced statistical process capability, tolerance stack-up analysis, and complex DFM/DfAM constraints.
• Strong working knowledge of subtractive manufacturing operations (5-axis milling, turning, EDM) and their integration with additive workflows (Depowdering, build plate resurfacing,etc).

VulcanFormsoffers a competitive salary and equitypackage.Actual compensation is based on factors such as the candidate’s skills, qualifications, and experience.In addition,VulcanFormsprovides comprehensive benefits including medical, dental, vision, and life insurance; generous paid time off; and a 401(k) plan with companymatch.

The annual base salary range for this position is $106,500 to $146,400.