Senior Product Development Engineer (Mechanical Design)

Amphenol Corporation; Schaumburg (IL); On-site; USD 95,000 - 130,000; Full time

Job summary

Amphenol Corporation's High Speed IO Connector team in the Chicago area seeks a Sr. Product Development Engineer (Mechanical Design) to drive concept, design, verification and qualification of high-speed cable assemblies and IO connectors for 112Gb signaling and beyond.

The role collaborates with marketing, customers and global suppliers, leads design reviews, ensures manufacturability, GD&T, and triggers prototype validation through pilot runs; domestic/international travel up to 25%.

Qualifications

• 5+ years of experience in mechanical/electrical design.
• Bachelor’s degree in Mechanical or Electrical discipline.
• Knowledge of design for signal integrity is preferred.
• Experience with design standards is a plus.
• Proficiency with SolidWorks, ANSYS, GD&T and statistical methods.

Responsibilities

• Conceptualize, design, and develop cable assemblies and IO connector systems from proposal to qualification.
• Perform DFM, tolerance analysis, FEA, and risk analysis.
• Collaborate with marketing and customers to define needs and performance requirements.
• Coordinate with internal/external manufacturing to optimize production processes.
• Lead product design reviews and ensure proper GD&T usage.
• Travel domestically and internationally up to 25%.

Skills

Team leadership

Communication

Prioritization

Education

Bachelor's degree in Mechanical or Electrical

Tools

SolidWorks

ANSYS

GD&T

Statistical Engineering

Job description

Amphenol Communications Solutions (ACS), a division of Amphenol Corporation, is a world leader in interconnect solutions for Communications, Mobile, RF, Optics, and Commercial electronics markets. Amphenol Corporation is one of the world’s largest designers and manufacturers of electrical, electronic and fiber optic connectors and interconnect systems, antennas, sensors and sensor-based products and coaxial and high-speed specialty cable. ACS has an expansive global presence in research and development, manufacturing, and sales. We design and manufacture a wide range of innovative connectors as well as cable assemblies for diverse applications including server, storage, data center, mobile, RF, networking, industrial, business equipment, and automotive.

Position: Sr. Product Development Engineer (Mechanical Design)

Location: Chicago, IL

Amphenol High Speed Products Group is the market leader for high speed, high bandwidth electrical connectors for the Telecom/Datacom market (Mobile Networks, Storage, Servers, Routers, Switches, etc.). Our products help to enable the electronics revolution and remain a key enabler for all the major Tier 1 OEMs globally. We have design, sales, and manufacturing locations globally and are currently seeking a Product Development Engineer to join our High Speed IO Connector team located in Chicago Area, IL

RESPONSIBILITIES:

The Product Development Engineer will be responsible for concept generation, design, verification and qualification of High Speed IO products for 112Gb signaling and beyond. The Engineer will ensure that the product design is manufacturable and will meet the defined customer requirements - including electrical, mechanical and environmental requirements. The position provides opportunities for close customer interaction and will work as part of a global cross-functional team. This role will also work closely with internal and external suppliers and manufacturing personnel while supporting the development and validation of product prototypes through pilot production, as well as interfacing with beta-site customers.

• Conceptualize, design, and develop cable assemblies and/or IO connector systems from initial proposal to successful tooling and product qualifications.
• Perform Design FMEA, Tolerance Analysis, Design for Manufacturability, FEA Analysis, and Risk Analysis.
• Work with Marketing and the customer to define customer needs and functional performance requirements. Assess technical risk.
• Work with internal and external (vendor) manufacturing disciplines including Stamping, Plating, Molding, and Assembly to optimize design for production processes.
• Lead product design reviews.
• Verify accuracy of product drawings and ensure proper usage of Geometric Dimensioning and Tolerancing.
• Work with Materials Engineering to define metal and polymer material choices based on requirements associated with performance, pricing, and global sourcing.
• Present product concepts to customers early in development cycle, interpret feedback, and incorporate any revised requirements into the design.
• Define Product, Application, and Packaging specifications.
• Define verification and product qualification test plans.
• Manage the resolution of first article inspections.
• Work closely with NPI and manufacturing engineering to ensure products are transitioned to the manufacturing.
• Interact with global associates as is needed during product development and provide mentorship as is appropriate.
• Ability to travel domestically and internationally up to 25%.

QUALIFICATIONS:

• Minimum of 5+ years experience. Familiarity with high speed cable assembly and/or connector design preferred.
• Bachelor's degree in a Mechanical or Electrical discipline, or equivalent engineering course and related work experience.
• Knowledge and experience with design for signal integrity performance is preferred.
• Industry Standards knowledge and experience is a plus.
• Experience and skilled use of Solid Works, FEA simulation software (ANSYS preferred), Geometric Dimensioning and Tolerancing principles, and Statistical Engineering methods.
• Ability to work effectively within a project team and to direct the activity of others as is needed.
• Ability to communicate well with Global Customers and all levels of the organization including Management, Marketing, Sales, Process Engineering, Test Lab personnel, other Engineers (local and global), and Designers (local and global).
• Ability to prioritize work to meet objectives and to manage multiple projects simultaneously.

Amphenol Corporation is proud of our reputation as an excellent employer. Our focus is to provide the highest level of support and responsiveness to both our employees and our customers, the world's largest technology companies. Amphenol Corporation offers the opportunity for career growth within a global organization. We believe that Amphenol Corporation is unique in that every employee, regardless of his or her position, has the ability to positively impact the business.

Amphenol is an "Equal Opportunity Employer" - Minority/Female/Disabled/Veteran/Sexual Orientation/Gender Identity/National Origin. For additional company information please visit our website at https://www.amphenol-cs.com/