Senior Process Engineer — Lean, Six Sigma & DOE Leader

Woodbridge; Chattanooga (TN); On-site; USD 75,000 - 110,000; Full time

Benefits offered by this job

Competitive compensation and benefits

401(k) with company match

Flexible working hours

Wellness coaching and EAP

Upskilling and internal promotions

Job summary

Woodbridge Chattanooga Formed Plastics L.P. seeks a Process Engineer to drive production efficiency and reliability in a fast-paced manufacturing environment. You will lead target attainment, safety, and continuous improvement initiatives across plant operations.

Requirements include an engineering degree (chemical or mechanical), Lean/Six Sigma expertise, and strong data-driven problem-solving abilities. Experience with injection molding or foam processes is a plus, along with supervisory

Qualifications

• Engineering degree (Chemical or Mechanical) or equivalent.
• Strong knowledge of Lean manufacturing tools and principles.
• Six Sigma certification preferred; training provided if not certified.
• Knowledge of EPP foam or injection molding; Kurtz/Teubert assets a plus.
• Strong mechanical aptitude for a fast-paced manufacturing environment.
• Experience in equipment selection, process optimization, and efficiency improvements.
• Excellent communication, interpersonal, and project management skills.
• Advanced knowledge of SPC, APQP, CARS, and automotive quality standards (IATF 16949).
• Familiarity with DOE and process improvement methodologies.
• Previous supervisory experience is a plus.
• Proficiency in MS Excel, MS Access, data collection systems, SPC software, and PM tools.

Responsibilities

• Maintain 5S standards and enforce safety protocols for a safe work environment.
• Supervise operators, mechanics, and setup personnel to meet standards and targets.
• Lead and allocate resources to align with goals, efficiency, and KPIs.
• Drive Workplace Production System (WPS) initiatives to standardize workflows.
• Contribute to APQP for new products, tooling, and equipment readiness.
• Lead continuous improvement, including scrap reduction and variation control.
• Apply 8D, 5 Whys to identify and eliminate root causes of issues.
• Support production troubleshooting with lead hands and technicians.
• Implement and enforce Health, Safety, and Environmental modules.
• Lead plant improvement projects with maintenance team.
• Design and execute DoE and planned experiments as needed.
• Perform other duties as assigned.

Skills

Lean manufacturing

Six Sigma

Leadership

Problem solving

Communication

Project management

Statistical analysis

Education

Engineering degree (Chemical or Mechanical)

Tools

Kurtz equipment

Teubert equipment

Job description

Woodbridge Chattanooga Formed Plastics L.P. seeks a Process Engineer to drive production efficiency and reliability in a fast-paced manufacturing environment. You will lead target attainment, safety, and continuous improvement initiatives across plant operations.

Requirements include an engineering degree (chemical or mechanical), Lean/Six Sigma expertise, and strong data-driven problem-solving abilities. Experience with injection molding or foam processes is a plus, along with supervisory