Senior Process Engineer

Socket.dev; Holly Hill (SC); On-site; USD 90,000 - 130,000; Full time

Job summary

Amrize Cement Inc. is seeking a Senior Process Engineer in Holly Hill, SC to lead plant optimization efforts, improve throughput and environmental performance.

You will analyze performance data, develop SOPs, and train operators to implement best practices across Production, Quality, and Maintenance. The role requires a chemical/mechanical/electrical/automation engineering degree and 7 years of cement process experience, with hands-on field and pilot project exposure.

Qualifications

• Bachelor’s degree in Chemical Engineering, Chemistry, Mechanical Engineering, Electrical Engineering, Automation Engineering, or a related field.
• 7 years of progressively-responsible experience in cement/process engineering.
• 3 years cement production field work; 3 years technology development and pilot projects; 3 years commissioning High Level Control systems; 2 years refractory materials in cement.

Responsibilities

• Coordinate/participate in improving the plant’s technical capabilities and optimize processes across Quality, Production and Maintenance.
• Analyze equipment/system performance and document findings to propose improvements.
• Develop SOPs and targets; train and coach operators to apply them consistently.
• Provide technical support to production, quality, and environmental functions; assess operations and trends.
• Promote AFR evaluation and implement solutions to minimize impact on processes.
• Support new equipment/procedures and conduct economic/operational feasibility studies.

Skills

Process optimization

OEE analysis

Safety leadership

Training & coaching

AFR evaluation

Education

Bachelor’s degree in Chemical Engineering, Chemistry, Mechanical Engineering, Electrical Engineering, Automation Engineering, or related field

Job description

Join Amrize as a Senior Process Engineerand help construct what's next. If you're ready to put your skills to work on projects that matter — and build a career with a company that’s building North America — we want to hear from you!

JOB DESCRIPTION:

Amrize Cement Inc. seeks a Senior Process Engineer in Holly Hill, SC to oversee and support plant discussions and investigations to improve throughput, efficiency, quality, and environmental performance. Essential duties include:

• Coordinate/Participate in improvement of the Plant’s technical capabilities. Initiateprocess optimization in collaboration with Quality, Production and Maintenance to ensuremaximum and efficient utilization of the plant’s equipment. Elevate the technical knowledge andpractices of all facets of the operation.
• Continuously analyze equipment/system performance (e.g. specific electrical andthermal energy consumption, refractory consumption, Overall Equipment Efficiency), documentfindings and propose solutions for improvements
• Develop standard operating procedures and targets. Train and coach operation personnelto apply them consistently
• Provide technical support to the plant’s production, quality, and environmental functions.Evaluate operations, processes, and trends through the use of audits and systematic approaches(OEE teams, RCA, TIS, HLC, etc). Monitor the performance and optimize the operation ofHigh-Level Control Systems (HLC)
• Promote the increased use of AFR (Alternative Fuels and Raw Materials); providecomprehensive technical expertise to evaluate AFR with respect to their impact on the process;develop and implement solutions to eliminate/reduce impact of AFR on the process operation
• Provide technical support on implementation of new equipment and/or new procedures.
• Conduct economic and operational feasibility studies on proposed modifications and/oradditions. Commission and de-bottleneck new installations
• Ensure compliance with internal control procedures - communicating problems inoperations, unwarranted deviations from established standards, and violations of policy or law.
• Drive Health and Safety according to the regional and plant priorities.

This position requires up to 50% travel (primarily national/domestic, but some international).

REQUIREMENTS:

The position of Senior Process Engineer requires a Bachelor’s degree in Chemical Engineering, Chemistry, Mechanical Engineering, Electrical Engineering, AutomationEngineering, or a related field. The position requires 7 years of progressively-responsible, post-baccalaureate experience in the job offered, as a Production Engineer, Process Engineer, in a related engineering position. Additionally, the position requires the following number of years of professional experience with each of the following:

1) 7 years: Conducting cement process engineering activities;
2) 3 years: Conducting cement production field work;
3) 3 years: Managing technology development and pilot projects;
4) 3 years: Commissioning High Level Control system; and
5) 2 years: Using refractory materials in the cement industry.