Senior Process Control Technician – Die Cast Parameters & Defect Reduction

Markent Personnel; Cedarburg (WI); On-site; USD 77,000 - 94,000; Full time

Benefits offered by this job

401(k) with company match

Health/dental/vision benefits

Bonus PTO opportunities

Job summary

Markent Personnel in Cedarburg, WI is seeking a Senior Process Control Technician to oversee high‑pressure aluminum die casting processes on the 3rd shift. You will monitor melt temperatures, injection speeds, and cycle times, perform root‑cause analysis on defects, and drive continuous improvement to maximize first‑pass yields.

The role requires at least 2 years in process control in manufacturing, a high school diploma or GED (technical degree preferred), and eligibility to work in the United

Qualifications

• 2+ years of hands-on experience in process control within a manufacturing environment.
• High School Diploma or GED required; technical diploma or vocational degree preferred.
• Must reside within 45-minute commute of Cedarburg, WI and be fully authorized to work in the United States.

Responsibilities

• Monitor process parameters (melt temperatures, shot profiles, injection speeds, pressures, cycle times, lubrication).
• Analyze and resolve casting defects (porosity, cold shuts, soldering, blisters, flash, misruns, thermal shrinkage).
• Optimize machine parameters for new product launches and existing runs.
• Maintain process standardization with setup sheets and instructions.
• Conduct production trials with QA/engineering to improve yield and reduce scrap.
• Support quality and inspection using real-time monitoring and X-ray data.
• Train floor personnel on standardized parameters and best practices.

Skills

Process control

Problem solving

Data analysis

Root-cause analysis

Education

High School Diploma or GED

Technical diploma in manufacturing technology or metallurgy

Tools

X-ray inspection software

Robotic automation systems

Job description

Senior Process Control Technician – Die Cast Parameters & Defect Reduction

Up to $41.00/hr ($85,280/yr) Cedarburg, WI Area 3rd Shift Direct-Hire / Full-Time

• Compensation & Earnings: Starting pay up to $41.00/hr ($85,280/yr baseline depending on experience), pay-for-performance bonus opportunities, 401(k) with company match, and full health/dental/vision benefits.
• Schedule & Work-Life Balance: Dedicated 3rd shift schedule with opportunities to earn additional hours of bonus PTO per year for strong attendance.
• Work Environment & Company Profile: Join one of the largest independent die casting manufacturers in North America featuring exceptional stability, 40% employee tenure over 10+ years, and premier tier-one OEM partnerships.
• Core Functional Scope: Monitor and optimize high-pressure aluminum die casting process parameters, conduct root-cause analysis on casting defects, and maximize first-pass yields.
• Strict Requirements & Authorization: Strict job stability required (minimum 2+ years per employer); 2+ years of process control or technical troubleshooting in manufacturing; local commute within 45 minutes of Cedarburg, WI; U.S. work authorization.

A premier, North American market leader in high-precision die casting is seeking a driven Process Control Technician to oversee and optimize process integrity on their 3rd shift production floor. Responsible for monitoring critical variables on automated, high-pressure aluminum casting cells, this seat plays a direct role in driving down scrap, troubleshooting complex part defects, and ensuring strict compliance with tier-one OEM quality standards. Joining an ISO-certified facility where 40% of the team boasts over a decade of tenure, this direct-hire position offers outstanding hourly earnings, long-term stability, strong 401(k) matching, and structured career advancement opportunities.

What You Will Be Doing (Daily Responsibilities)

• Monitor Process Parameters: Continuously track and analyze critical variables including melt temperatures, shot profiles, injection speeds, intensification pressures, cycle times, and die lubrication.
• Analyze & Resolve Casting Defects: Perform root-cause analysis on defect issues such as porosity, cold shuts, soldering, blisters, flash, misruns, and thermal shrinkage.
• Optimize Machine Parameters: Set up, fine-tune, and validate die casting process parameters for new product launches, die tryouts, and existing production runs.
• Maintain Process Standardization: Establish, document, and maintain accurate process setup sheets and operating instructions for setup techs and machine operators.
• Execute Production Trials: Collaborate with quality and engineering teams to validate process changes, improve first-pass yield, and minimize scrap rates.
• Support Quality & Inspection: Utilize real-time process monitoring systems and review X-ray inspection data to ensure parts meet customer specifications.
• Train Floor Personnel: Coach and train machine operators and setup technicians on standardized process parameters and operational best practices.

What We Are Looking For (Requirements & Qualifications)

• Job Stability Required: Demonstrated career stability with a strict requirement of at least 2+ years of tenure at each previous employer.
• Manufacturing Process Experience: 2+ years of hands-on experience in process control within a manufacturing environment (aluminum die casting, plastic injection molding, or metalworking preferred).
• Technical & Analytical Aptitude: Strong problem-solving skills with the ability to interpret process monitoring data, thermal profiles, and quality reports.
• Commutable Radius: Must reside within a 45-minute maximum commute of the Cedarburg / Greater Milwaukee, WI area.
• Education & Authorization: High School Diploma or GED required; technical diploma or vocational degree in manufacturing technology or metallurgy preferred. Must be fully authorized to work in the United States without sponsorship.

Preferred Technical Assets (Bonus Skills)

• Die Cast & Vacuum Systems: Specialized background in high-pressure aluminum die casting, vacuum-assisted die casting, or molten metal thermal management.
• Automation & Quality Standards: Familiarity with robotic automation, real-time shot monitoring software, X-ray inspection analysis, and IATF 16949 quality guidelines.
• Lean & Continuous Improvement: Practical experience with Six Sigma methodology, 5S, Pareto analysis, or formal root-cause analysis frameworks.