Senior Optomechanical Packaging Engineer

MKS Instruments; Milpitas (CA); On-site; USD 102,000 - 169,000; Full time

Benefits offered by this job

Health Insurance

401(k) Match

Paid Holidays

Paid Vacation

Parental Leave

Tuition Reimbursement

Job summary

MKS Instruments is seeking an experienced engineer to design precision optomechanical and photonic packaging for advanced optical systems in Milpitas, CA. The role emphasizes active alignment, tolerance analysis, and integration with production environments.

You will collaborate across optical, electrical, and manufacturing teams, lead development of alignment stations, and optimize system performance from concept through production release. This position is based in Milpitas on site.

Qualifications

• Design precision optomechanical assemblies for fiber optics, photodiodes, laser sources, and PICs.
• Develop packaging architectures and optics to optimize performance, stability, thermal behavior, manufacturability, reliability and cost.
• Define optical and mechanical tolerances and alignment budgets.

Responsibilities

• Travel up to 10% of time.
• Work with optical, electrical, and manufacturing engineers throughout product lifecycle.
• Lead active alignment processes and select integration components (piezo stages, nanopositioners, motors, encoders).
• Optimize system accuracy, repeatability, throughput and robustness.
• Support metrology, machine vision feedback systems, and qualification activities.
• Generate assembly procedures and production documentation.

Skills

Mechanical design

Optomechanical design

Active optical alignment

Automation / manufacturing systems

Motion control systems

Tolerance analysis

Optical packaging

Production release

Laboratory troubleshooting

Education

BS/MS/PhD in Mechanical Engineering, Optical Engineering, Physics, Mechatronics

Tools

Piezo stages

Nanopositioners

Linear motors

Servo systems

Precision encoders

Optical metrology equipment

Machine vision systems

Robotic assembly equipment

Job description

You Will Make an Impact By:

• Design precision optomechanical assemblies for fiber optics, photodiodes, laser sources, and photonic integrated circuits.
• Develop packaging architectures and optics that optimize optical performance, mechanical stability, thermal performance, manufacturability, reliability, and cost.
• Define optical and mechanical tolerances and alignment budgets.
• Develop packaging solutions for fiber-to-chip coupling, fiber-to-photodiode coupling, free-space optical systems, laser and detector integration, and multi-channel optical assemblies.
• Work closely with optical, electrical, and manufacturing engineers throughout the product lifecycle.
• Lead development of active alignment processes for optical and optoelectronic assemblies. Select and integrate piezo stages, nanopositioners, linear motors, servo systems, and precision encoders.
• Optimize system accuracy, repeatability, throughput, and robustness.
• Support integration of optical metrology and machine vision feedback systems.
• Perform failure mode and root-cause analysis.
• Define qualification plans including thermal cycling, temperature and humidity testing, mechanical shock and vibration, life testing, and accelerated aging.
• Support regulatory and customer qualification activities.
• Generate work instructions, assembly procedures, and production documentation.
• Support finite element and multi-physics simulations as required.
• Model packaging-induced optical performance impacts.
• Correlate simulation results with experimental measurements.
• Travel Requirements: Up to 10% of Travel is required.

Skills You Bring:

• BS, MS, or PhD in Mechanical Engineering, Optical Engineering, Physics, Mechatronics, or a related field.
• 8+ years of experience developing optomechanical or photonic products.
• Strong experience in precision optomechanical design.
• Hands-on experience with active optical alignment processes.
• Experience developing automated manufacturing or assembly systems.
• Knowledge of motion control systems and precision positioning technologies.
• Experience with tolerance analysis and mechanical design.
• Strong understanding of optical packaging challenges and solutions.
• Experience supporting products from concept through production release.
• Strong laboratory troubleshooting and debugging skills.

Preferred Skills:

• Experience packaging photodiodes, lasers, optical receivers, optical transceivers, or photonic integrated circuits (PICs).
• Experience with optical communication products.
• Experience developing automated active alignment stations.
• Experience with machine vision systems and robotic assembly equipment.
• Familiarity with fiber-attach and photonic packaging processes.
• Experience with epoxy, solder, eutectic, or laser-welding attachment methods.
• Experience with reliability qualification standards such as Telcordia, MIL, or IEC.
• Familiarity with statistical process control and yield analysis.
• Experience working with external packaging houses and manufacturing partners.

Physical Demands and Working Conditions:

• Physical Demands and Working Conditions: Work in an office and laboratory environment. Lift laboratory equipment up to 20 lbs.

We are interested in a qualified candidate who is eligible to work in the United States. However, we will not be sponsoring work visas for this position, at this time.

Compensation and Benefits:
Salary Pay Range: $101,675 to $169,475 per year. This range is a good faith estimate of the expected salary range for this position, based on a wide range of factors including qualifications, experience and training, operational and business needs and other considerations permitted by law.At MKS, it is not typical for an individual to be hired at or near the top of the range for the role.

Bonus: This position is eligible for a discretionary annual bonus, in an amount to be determined by MKS [or as applicable].

Benefits: MKS offers a comprehensive benefits package, including health insurance coverage (medical, dental and vision), 401(k) with company match, life and disability insurance, 12 paid holidays, sick time, 15 paid vacation days, [6 weeks fully paid] parental leave, adoption assistance and tuition reimbursement [and for participation in any stock programs, signing bonus, etc.].

MKS is an equal opportunity employer, including disability, veteran status and all categories protected by law. Please review our EOE statements for additional details.

MKS will consider qualified applicants with a criminal history pursuant to the California Fair Chance Act and the Los Angeles County Fair Chance Ordinance for Employers.

#LI-EK

Globally, our policy is to recruit individuals from wide and diverse backgrounds. However, certain positions require access to controlled goods and technologies subject to the International Traffic in Arms Regulations (ITAR) or Export Administration Regulations (EAR). Applicants for these positions may need to be \"U.S. persons.\" \"U.S. persons\" are generally defined as U.S. citizens, noncitizen nationals, lawful permanent residents (or, green card holders), individuals granted asylum, and individuals admitted as refugees.

MKS Inc. and its affiliates and subsidiaries (\"MKS\") is an affirmative action and equal opportunity employer: diverse candidates are encouraged to apply. We win as a team and are committed to recruiting and hiring qualified applicants regardless of race, color, national origin, sex (including pregnancy and pregnancy-related conditions), religion, age, ancestry, physical or mental disability or handicap, marital status, membership in the uniformed services, veteran status, sexual orientation, gender identity or expression, genetic information, or any other category protected by applicable law. Hiring decisions are based on merit, qualifications and business needs. We conduct background checks and drug screens, in accordance with applicable law and company policies. MKS is generally only hiring candidates who reside in states where we are registered to do business.