Senior Operations Engineer

Merck; Elkton (VA); On-site; USD 96,000 - 151,000; Full time

Job summary

Merck in Elkton, VA seeks a qualified professional to lead and support the startup and readiness of a new small-molecule manufacturing facility. You will partner with Operations, Engineering, Quality, and Technical Operations to implement compliant startup and process transfer.

The role emphasizes lean methods, Kaizen, 5S, Standard Work, and continuous improvement across shifts and functions to ensure safe, high-quality medicine production.

Qualifications

• Bachelor’s degree required in a technical discipline such as Chemical Engineering, Pharmaceutical Engineering, Biochemical Engineering or Chemistry.
• Minimum 5 years of experience in Drug Product/SDI manufacturing, operations, or related manufacturing in Spray Drying.
• Experience working cross-functionally in manufacturing/technical/operational settings.
• Experience contributing to operational improvements, troubleshooting, process support, or startup activities.
• Working knowledge of GMP, quality and compliance in pharmaceutical manufacturing.

Responsibilities

• Support commissioning, qualification, start-up, and operational readiness for the new SDI Small Molecule facility in Elkton, VA.
• Collaborate with Operations, Engineering, Quality, Technical Operations, and Supply Chain to support safe, compliant plant start-up.
• Provide technical and operational support during equipment and process start-up, troubleshooting, and optimization.
• Support technology transfer and implementation of commercial manufacturing processes into the new facility.
• Help define, implement, and improve operating practices, standard work, procedures and routines for reliable operations.

Skills

Adaptability

Analytical problem solving

cGMP compliance

Cross-functional PM

Process improvements

Lean Six Sigma

Education

Bachelor’s degree in Chemical/Pharmaceutical/Biochemical Engineering or Chemistry

Job description

At our company, we aspire to be the premier research-intensive biopharmaceutical company, using the power of leading-edge science to save and improve lives around the world. We are at the forefront of research to deliver innovative health solutions that advance the prevention and treatment of diseases in people and animals.

Join a purpose-built, agile small molecule manufacturing site where your work will help bring important medicines to patients in the U.S. This facility is designed to move quickly and reliably, receiving technology transfers from commercialization sites and fast-following into production with a focus on quality, safety, and operational excellence.

At our site, you’ll be part of a team committed to creating a safe, environmentally responsible, and compliant workplace where people can do their best work. We are building deep small molecule expertise in the U.S., and we want team members who are excited to grow their skills, help improve how we operate, and contribute to a site positioned for future growth.

Primary Responsibilities:

• Support commissioning, qualification, start-up, and operational readiness activities for the new SDI Small Molecule facility in Elkton, VA.
• Partner with Operations, Engineering, Quality, Technical Operations, Supply Chain, and other stakeholders to support safe, compliant, and effective plant start-up.
• Provide technical and operational support during equipment and process start-up, troubleshooting, and optimization activities.
• Support technology transfer and implementation of commercial manufacturing processes into the new facility.
• Help define, implement, and improve operating practices, standard work, procedures, and routines that support reliable and compliant operations.
• Coordinate and prioritize improvement activities and key areas of focus within the IPT in alignment with business objectives and operational performance goals.
• Use our company Production System (MPS) tools and lean principles, including Kaizen, 5S, visual management, and Standard Work, to identify and support improvement opportunities.
• Help embed best practices across shifts, functions, and workstreams to promote consistency, efficiency, and strong operational execution.
• Support a culture of safety, quality, compliance, accountability, and continuous improvement.
• Act as a delegate for the Production Lead when needed, supporting continuity of leadership and cross-functional coordination.
• Contribute to an inclusive, collaborative, and performance-driven work environment.

Minimum Required Education, Experience:

• Bachelor’s degree required. Chemical Engineering, Pharmaceutical Engineering, Biochemical Engineering, Chemistry, or a related technical discipline preferred.
• Minimum 5 years of experience in Drug Product/SDI manufacturing, operations, technical operations, or a related manufacturing experience in Spray Drying.
• Experience working in a cross-functional manufacturing, technical, or operational setting.
• Experience contributing to operational improvement, troubleshooting, process support, or start-up-related activities.
• Working knowledge of GMP, quality, and compliance expectations in pharmaceutical manufacturing.
• Strong problem-solving, communication, collaboration, and organizational skills.
• Ability to work effectively across Operations, Engineering, Quality, and Technical teams.
• Ability to prioritize work in a dynamic, fast-paced environment.
• Demonstrated commitment to safety, operational excellence, and continuous improvement.

Preferred Qualifications:

• Experience supporting commissioning, qualification, start-up, or validation activities.
• Experience in a greenfield or new facility start-up environment.
• Experience with technology transfer and implementation of commercial manufacturing processes.
• Experience applying lean tools and methodologies, including Kaizen, 5S, and Standard Work.
• Experience coordinating activities across shifts, teams, or functions.
• Experience serving in a lead, coordinator, or delegate role supporting leadership continuity.
• Experience identifying improvement opportunities and helping implement practical solutions in a manufacturing environment.

This is a unique opportunity to help shape the future of a growing Small Molecule site as it is established from the ground up. In this role, you will support the startup and operational readiness of the new facility, help establish effective ways of working, and contribute to continuous improvement efforts that enable safe, reliable, and high-quality medicine production for patients around the world. If you are a collaborative operations professional with strong technical acumen, a commitment to quality, and a passion for operational excellence, we encourage you to apply.

#ELKVACOE

Required Skills:

Adaptability, Adaptability, Analytical Problem Solving, Business Process Improvements, cGMP Compliance, Chemical Engineering, Cross-Functional Project Management, Data Analysis, Decision Making, Engineering Support, Focused Improvement, Inventory Management, Leadership Theories, Lean Six Sigma Continuous Improvement, Manufacturing, Manufacturing Processes, Manufacturing Strategies, Manufacturing Systems, Manufacturing Technologies, Operational Quality, Operations Engineering, Personal Initiative, Pharmaceutical Process Engineering, Process Improvements, Process Optimization {+ 8 more}

Preferred Skills:

Current Employees apply HERE

Current Contingent Workers apply HERE

US and Puerto Rico Residents Only:

Our company is committed to inclusion, ensuring that candidates can engage in a hiring process that exhibits their true capabilities. Please click here if you need an accommodation during the application or hiring process.

As an Equal Employment Opportunity Employer, we provide equal opportunities to all employees and applicants for employment and prohibit discrimination on the basis of race, color, age, religion, sex, sexual orientation, gender identity, national origin, protected veteran status, disability status, or other applicable legally protected characteristics. As a federal contractor, we comply with all affirmative action requirements for protected veterans and individuals with disabilities. For more information about personal rights under the U.S. Equal Opportunity Employment laws, visit:

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We are proud to be a company that embraces the value of bringing together, talented, and committed people with diverse experiences, perspectives, skills and backgrounds. The fastest way to breakthrough innovation is when people with diverse ideas, broad experiences, backgrounds, and skills come together in an inclusive environment. We encourage our colleagues to respectfully challenge one another’s thinking and approach problems collectively.

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The primary location for this posting is:

USA - Virginia - Elkton

Additional location(s):

Please note the salary range above applies to the Primary Location of the position. Where a role has other listed locations, different compensation guidelines may apply. You may find the salary ranges for additional locations below. If the salary range is not listed for the location you are applying to, our Talent Acquisition team will provide further information to you relevant to your location.

Where required by law, the compensation range for this role is provided below.

The salary range for the primary location of this role is:

$96,200.00 - $151,400.00

This range reflects the Company's reasonable expectation of the base salary applicable to this role at the time of posting. An employee’s position within the salary range will be based on several factors including, but not limited to relevant education, qualifications, certifications, experience, skills, geographic location, government requirements, and business or organizational needs. The successful candidate will be eligible for annual bonus and long-term incentive, if applicable.

We offer a comprehensive package of benefits. Available benefits include medical, dental, vision healthcare and other insurance benefits (for employee and family), retirement benefits, including 401(k), paid holidays, vacation, and compassionate and sick days. More information about benefits is available at https://jobs.merck.com/us/en/compensation-and-benefits.