Senior Mechanical Engineer

Created Solutions; Huntsville (AL); On-site; USD 90,000 - 120,000; Full time

Job summary

A leading engineering firm in Huntsville, AL is seeking a Senior Mechanical Engineer to lead the design of mechanical systems for defense and aerospace applications. The role requires a proactive problem-solver with at least 7 years of experience in mechanical engineering. Candidates must be U.S. citizens and skilled in CAD software. This position includes collaborating with cross-functional teams and driving product lifecycles, as well as mentoring junior engineers. Join a company committed to innovation and excellence.

Qualifications

• Must be a U.S. citizen with the ability to obtain a Secret security clearance.
• Minimum of 7 years of experience in mechanical engineering.
• Strong proficiency in CAD software and engineering analysis tools.

Responsibilities

• Lead the design of mechanical systems for defense and aerospace.
• Integrate mechanical, electrical, and software components.
• Drive product lifecycle from concept to production.

Skills

CAD software proficiency (SolidWorks, Creo, CATIA)

Structural analysis

Thermal analysis

Materials selection

Problem-solving skills

Education

Bachelor's degree in Mechanical Engineering

Master's degree in Mechanical Engineering

Tools

SolidWorks

Creo

CATIA

Job description

U.S. Citizenship Required

This position supports U.S. Department of Defense contracts that legally require all personnel to be U.S. citizens. Candidates who are not U.S. citizens will not be considered.

Senior Mechanical Engineer

Location: Huntsville, AL
Position Type: Full-Time
Travel Requirements: Up to 10%

Position Summary

Created Solutions is seeking a Senior Mechanical Engineer to drive innovation and technical excellence across a diverse range of cutting‑edge projects. In this role, you will lead mechanical design efforts, develop high‑performance engineering solutions, and ensure seamless integration across various defense and aerospace applications.

You will play a key role in product development, collaborating with cross‑functional teams to solve complex engineering challenges. The ideal candidate is a proactive problem‑solver with a strong technical background and a passion for developing high‑quality, mission‑critical solutions.

Key Responsibilities

• Lead the design, analysis, and development of mechanical systems for defense and aerospace applications.
• Collaborate with cross‑disciplinary teams to integrate mechanical, electrical, and software components.
• Drive the entire product lifecycle, from concept to production, ensuring compliance with technical, cost, and schedule requirements.
• Conduct simulations, modeling, and testing to validate designs and optimize performance.
• Identify and mitigate technical risks while ensuring the successful delivery of high‑value end products.
• Support proposal development and provide technical expertise in business development efforts.
• Mentor junior engineers and contribute to a culture of continuous learning and technical excellence.

Required Qualifications

• Must be a U.S. citizen with the ability to obtain a Secret security clearance.
• Bachelor’s degree in Mechanical Engineering or a related field (Master’s preferred).
• Minimum of 7 years of experience in mechanical engineering, including design, analysis, and systems integration.
• Strong proficiency in CAD software (SolidWorks, Creo, CATIA, or similar) and engineering analysis tools.
• Experience with structural analysis, thermal analysis, materials selection, and manufacturing processes.
• Familiarity with aerospace, defense, and/or hypersonic systems.
• Strong problem‑solving skills, attention to detail, and ability to manage multiple priorities.
• Excellent communication skills, with the ability to present complex technical concepts clearly.

Preferred Qualifications

• Experience in DoD or aerospace programs, including work with agencies such as DARPA, NASA, Army, Navy, Air Force, MDA, or National Labs.
• Knowledge of advanced materials, composites, additive manufacturing, and thermal protection systems.
• Experience with GD&T (Geometric Dimensioning and Tolerancing) and ASME standards.
• Familiarity with Finite Element Analysis (FEA) and Computational Fluid Dynamics (CFD) tools.
• Proven experience in proposal development, technical writing, and securing new business opportunities.

Culture & Values

At Created Solutions, our motto, “Consider it done,” is more than a slogan—it reflects our commitment to innovation, excellence, and integrity.

We seek team members who:

• Thrive in fast‑paced, dynamic environments.
• Bring a problem‑solving mindset and a strong work ethic.
• Value collaboration and continuous learning.
• Are committed to making a positive impact—both in their work and in their community.

Our company believes that all people are created equal for a purpose. We hold ourselves accountable to high standards in our work and in our mission to support our community through Created Outreach, our 501c3.

About Created Solutions

Founded in 2024 in Huntsville, AL, Created Solutions is a fast‑growing small business specializing in advanced engineering solutions for the DoD and NASA. We apply our expertise to provide expert government support services in flight vehicle design, material science, manufacturing, and hypersonic systems, and we are dedicated to solving some of the nation’s most critical defense challenges.

Join us to be part of a team that values purpose, innovation, and excellence.