Senior Mechanical Design Engineer

1014 AD Federal; Chelmsford (MA); Hybrid; USD 87,000 - 120,000; Full time

Benefits offered by this job

Hybrid work model

Tuition reimbursement

Medical, dental, vision, 401(k)

Job summary

Analog Devices, Inc. is seeking a Senior Mechanical Design Engineer to lead mechanical design of electronic hardware, RF modules and cooling systems. You will apply systems engineering and CFD analysis to develop innovative packaging for SMT and MCM assemblies.

You will collaborate across design centers, interface with electrical and manufacturing teams, and prepare design reviews. A strong leadership mindset and ability to obtain a U.S. security clearance are required.

Qualifications

• Required Master’s degree in mechanical engineering or a related discipline.
• 7+ years of experience in an engineering role.
• Experience leading complex programs or major hardware development.
• Experienced user of SolidWorks, and Ansys Mechanical.
• Strong organizational, planning, technical and communications abilities.
• Desire to grow and take on additional responsibilities within the engineering role.
• Ability to obtain a U.S. government security clearance.
• U.S. citizenship or permanent residency.

Responsibilities

• Lead mechanical design of electronic hardware which incorporates RF modules, control electronics, power systems, cabling, and cooling.
• Hands‑on use of 3D CAD system for rapid development.
• Apply Systems Engineering principles, performing requirements analysis and trade‑study on ADI platform designs for industrial markets.
• Development and integration of cooling solutions, including analysis of liquid cooling through computational fluid dynamics (CFD) with Ansys Fluent.
• Steady‑state and transient thermal analysis from the IC gate level to rack‑sized systems.
• Collaborate with engineers, and other employee disciplines across multiple ADI design center locations.
• Prepare design review documentation packages for presentation at customer design review meetings.
• Lead mechanical design review content and support internal and external design reviews.
• Design of innovative mechanical packaging solutions for surface mount technology (SMT) and complex multi‑chip‑module (MCM) assemblies, working in close collaboration with manufacturing, RF, and digital engineers.

Skills

SolidWorks

Ansys Mechanical

Ansys Fluent

Thermal analysis

Team leadership

CFD

Education

Master’s degree in mechanical engineering

Tools

SolidWorks

Ansys Mechanical

Ansys Fluent

Job description

About Analog Devices

Analog Devices, Inc. (NASDAQ: ADI) is a global semiconductor leader that bridges the physical and digital worlds to enable breakthroughs at the Intelligent Edge. ADI combines analog, digital, AI, and software technologies into solutions that combat climate change, reliably connect humans and the world, and help drive advancements in automation and robotics, mobility, healthcare, energy and data centers. With revenue of more than $11 billion in FY25, ADI ensures today’s innovators stay Ahead of What's Possible. Learn more at www.analog.com and on LinkedIn and X.

Senior Mechanical Design Engineer

Analog Devices, Inc. (NASDAQ: ADI) is a global semiconductor leader that bridges the physical and digital worlds to enable breakthroughs at the Intelligent Edge. ADI combines analog, digital, and software technologies into solutions that help drive advancements in digitized factories, mobility, and digital healthcare, combat climate change, and reliably connect humans and the world. With revenue of more than $12.3 billion in FY23 and approximately 26,000 people globally working alongside over 125,000 global customers, ADI ensures today’s innovators stay Ahead of What’s Possible.

ADEF Business Focus

ADI’s Aerospace and Defense (ADEF) business is focused on three (3) key areas of technology: Data-Converters, Radio Frequency (RF), and Micro-ElectroMechanical Systems (MEMS). Our diverse engineering community is a recognized leader providing forward thinking designs that meets tomorrow’s needs, today, at scale. Whether discreet components or sub-systems, ADEF is disrupting the defense industry providing the ability to redefine and deter conflict on land, sea, and air. Space is being redefined in ways only previously imagined. The aerospace industry’s resurgence brings the physical world closer than ever before with smarter, faster, more interactive access with innovative technology such as eVTOL and autonomy that will change the way we travel and move commerce. Be part of the excitement, bringing your ideas to reality in an environment where you’re encouraged and challenged to reach your full potential. Together – Let’s stay ahead of what’s possible.

Job Duties and Responsibilities

ADI’s Aerospace and Defense Module Product Line has an open position for a Mechanical Design Engineer. Working on new technology development, you will design cutting-edge integrated modules and subsystems for radar, communications, avionics and defense electronics. In this position, you will work in a collaborative team environment and interface with electrical designers, process engineers, program managers, and production assembly through all program phases from research through design and production.

• Lead mechanical design of electronic hardware which incorporates RF modules, control electronics, power systems, cabling, and cooling.
• Hands‑on use of 3D CAD system for rapid development.
• Apply Systems Engineering principles, performing requirements analysis and trade‑study on ADI platform designs for industrial markets.
• Development and integration of cooling solutions, including analysis of liquid cooling through computational fluid dynamics (CFD) with Ansys Fluent.
• Steady‑state and transient thermal analysis from the IC gate level to rack‑sized systems.
• Collaborate with engineers, and other employee disciplines across multiple ADI design center locations.
• Prepare design review documentation packages for presentation at customer design review meetings.
• Lead mechanical design review content and support internal and external design reviews.
• Design of innovative mechanical packaging solutions for surface mount technology (SMT) and complex multi‑chip‑module (MCM) assemblies, working in close collaboration with manufacturing, RF, and digital engineers.
• Perform system level structural analysis to ensure reliable operation over wide ranges of environmental conditions.
• Prepare and collaborate on design and fabrication documentation for SMT, printed wiring assemblies (PWAs) and mechanical assemblies.
• Work with suppliers and our factory on product build and test.
• Support outsourced SMT manufacturing processes.
• Proposal research and preparation including cost and schedule estimates.
• Envision and develop innovative new materials, components, and processes to advance design capabilities in new markets.

Qualifications

• Required Master’s degree in mechanical engineering or a related discipline.
• 7+ years of experience in an engineering role.
• Experience leading complex programs or major hardware development.
• Experienced user of SolidWorks, and Ansys Mechanical.
• Strong organizational, planning, technical and communications abilities.
• Desire to grow and take on additional responsibilities within the engineering role.
• Ability to obtain a U.S. government security clearance.
• U.S. citizenship or permanent residency.

Preferred

• 10+ years of experience in a design engineering role.
• Experienced user of Ansys Fluent or equivalent full CFD solder.

What’s in it for you

Get immediate hands‑on experience working with the brightest minds to solve complex problems that matter from autonomous vehicles, drones, and factories, to augmented reality, and remote healthcare. Enjoy a culture that values aligned goals, work‑life balance, continuous learning throughout your career and shared rewards. At ADI, we invest in you and succeed together because we believe that happy, healthy, intellectually challenged people drive our growth and market leadership. Hybrid work model, home and in‑office, opportunities vary depending on job function and group. Compressed work week option – alternating regular week followed by four 10’s with Fri off. UML Fellowship Program – work 20h, get paid for 40h and earn a fully funded master’s degree. Voted in the top 100 (#75) best places to work 2024 Glassdoor.

Benefits

• Medical, dental, vision, 401(k), HSA, HCSA, DCSA, paid leaves and vacation, disability, life insurance, employee assistance, tuition reimbursement, back‑up childcare, ESPP, bonus.

Job Req Type

Experienced Required Travel: Yes, 10% of the time Shift Type: 1st Shift/DaysSecurity Clearance required: Yes The expected wage range for a new hire into this position is $87,188 to $119,906. Actual wage offered may vary depending on work location, experience, education, training, external market data, internal pay equity, or other bona fide factors. This position qualifies for a discretionary performance‑based bonus which is based on personal and company factors. This position includes medical, vision and dental coverage, 401k, paid vacation, holidays, and sick time, and other benefits.

For positions requiring access to technical data, Analog Devices, Inc. may have to obtain export licensing approval from the U.S. Department of Commerce – Bureau of Industry and Security and/or the U.S. Department of State – Directorate of Defense Trade Controls. As such, applicants for this position – except US Citizens, US Permanent Residents, and protected individuals as defined by 8 U.S.C. 1324b(a)(3) – may have to go through an export licensing review process.

Analog Devices is an equal opportunity employer. We foster a culture where everyone has an opportunity to succeed regardless of their race, color, religion, age, ancestry, national origin, social or ethnic origin, sex, sexual orientation, gender, gender identity, gender expression, marital status, pregnancy, parental status, disability, medical condition, genetic information, military or veteran status, union membership, and political affiliation, or any other legally protected group. EEO is the Law: Notice of Applicant Rights Under the Law.

Analog Devices, Inc. (NASDAQ: ADI) is a global semiconductor leader that bridges the physical and digital worlds to enable breakthroughs at the Intelligent Edge. ADI combines analog, digital, AI, and software technologies into solutions that combat climate change, reliably connect humans and the world, and help drive advancements in automation and robotics, mobility, healthcare, energy and data centers. With revenue of more than $11 billion in FY25, ADI ensures today’s innovators stay Ahead of What’s Possible. Learn more at www.analog.com and on LinkedIn and X. Come join ADI – a place where Innovation meets Impact. For more than 55 years, Analog Devices has been inventing new breakthrough technologies that transform lives. At ADI you will work alongside the brightest minds to collaborate on solving complex problems that matter from autonomous vehicles, drones and factories to augmented reality and remote healthcare. ADI fosters a culture that focuses on employees through beneficial programs, aligned goals, continuous learning opportunities, and practices that create a more sustainable future.