Senior Manufacturing Engineer

Broan-NuTone LLC; Town of Hartford (WI); On-site; USD 110,000 - 140,000; Full time

Benefits offered by this job

Health insurance and wellness programs

Dental and vision insurance

Retirement plans

Paid time off

Education assistance

Job summary

Broan-NuTone LLC in Hartford, WI is seeking a Senior Manufacturing Engineer to manage process development across programs with focus on Safety, Quality, Productivity and Continuous Improvement. You will lead cross-functional teams, analyze processes, and implement robust, cost-effective solutions.

The role requires expertise in Lean manufacturing, PFMEA, Kaizen and strong data-driven decision making, with up to 15% travel.

Qualifications

• Bachelor's or higher in a technical discipline preferred.
• Strong problem-solving and data analysis skills.
• Experience in Lean, PFMEA, and Kaizen methods.

Responsibilities

• Lead process development for manufacturing programs focusing on safety, quality, productivity, and continuous improvement.
• Manage multiple projects and cross-functional teams to deliver robust solutions.
• Develop cost justifications for capital equipment and optimize OEE.

Job description

Join a Company That’s Redefining Air and Improving LivesAt Broan-NuTone, we don’t just lead the residential ventilation industry in North America, we’re shaping its future. Through innovation, ingenuity, and a relentless focus on quality, we’re on a mission to be the most trusted and forward-thinking manufacturer of residential ventilation solutions.Our impact is everywhere: in more than 110 million homes across North America, where our products help families breathe easier every day. In fact, we move nearly 13 trillion cubic feet of fresh air annually; a testament to the scale and significance of what we do.Behind that impact are our 2,000+ entrepreneurs working across four countries, driven by a shared passion for innovation and excellence. Our products are crafted in our three manufacturing facilities and supported by a network of trusted partners. Together, we bring to life a powerful portfolio of industry-leading brands, including Broan-NuTone, Zephyr, BEST, and Venmar.A Culture Built on Purpose and ValuesWhat truly sets us apart is how we work. Our Core Values, Safety, Trust, Entrepreneurial Spirit, and Bias for Action, guide every decision we make and every interaction we have. We’re proud to foster a collaborative, high-energy culture where ideas thrive, innovation is encouraged, and people feel empowered to make an impact.Our purpose is simple yet powerful: improving lives through better air. Every product we create is designed to make homes healthier, more comfortable, and longer lasting; helping families flourish and giving professionals solutions they can trust. It’s meaningful work we can stand behind.Part of Something BiggerFounded in 1932, Broan-NuTone is a cornerstone of Madison Air, one of the fastest-growing companies transforming the future of air. In April 2026, Madison Air went public on the New York Stock Exchange (MAIR), reflecting its remarkable growth and momentum. Today, Madison Air includes:8,000+ entrepreneurs worldwide$10 billion in enterprise value42 manufacturing facilities across 11 countriesTogether, we’re united by a bold mission: to make the world safer, healthier, and more productive through the transformative power of air.Ready to make your mark? Join us and help improve lives with better indoor air quality.This position is not eligible for sponsorship and is fully onsite at our Hartford, WI facility.Business Job Title: Senior Manufacturing EngineerJob Summary:Manage process development of assigned programs through use of applicable Manufacturing Engineering principles and practices for Safety, Quality, Productivity, and Continuous Improvement. Identify opportunities or longstanding issues in existing processes, equipment, systems, and procedures and develop viable solutions. Manage multiple projects of varying sizes and complexities. Lead cross-functional teams to address opportunities or issues and implement robust solutions. Utilize projects as development opportunities for self and other team members when possible.Job Responsibilities:Research, select, develop, and define the methods and processes used in developing breakthrough products, processes and equipment that have the lowest product costs for value delivered, as compared to the global market.Perform process & equipment design and development including verification testing.Execute moderate to complex projects utilizing project management principles including:Calculate cost savings and justifications for Capital Equipment purchases.Develop project objectives by reviewing project proposals with appropriate teams.Identify required project phases, roles, responsibilities, and tasksDetermine project specificationsDetermine and maintain appropriate project schedulesDevelop project risk registries, manage and mitigate identified risksConfirm manufacturing methods by designing and conducting testsPrepare and communicate project status reportsSupport Production by investigating and resolving complex operational issues by determining root cause(s) and advising corrective and preventive actions by using different Problem-solving solutions like (but not limited to) Toyota 8 steps problem solving, 5 why’s, Pareto, FMEA, Tree Fault analysis diagram. Use advanced knowledge and relationship management to influence outcomes.Develop optimization programs to increase up time in automated equipment and increase OEE.Experience in standard work and documentation processes for Manufacturing processes, Autonomous maintenance, Preventive Maintenance, troubleshooting and fault recovery of automated equipment.Presents complex concepts and information to senior leadership.Use data to set improvement targets and verify effectiveness of solutions.Participate in the development of other engineers, technicians, interns and/or co-ops formally and informally.Develop own capabilities by participating in formal and informal training and coaching; Maintain an understanding of relevant technology, external regulation, and industry best practices through ongoing education, meeting with other professionals and reviewing industry media.Guide operational leaders and team members in areas of expertise, using advanced knowledge. May provide guidance to Co-ops and/or Interns.Job Requirements:Bachelor of Science degree in technical discipline from an accredited college or university.Six plus years of production support and development experience with a proven track record.Extensive knowledge in Industrial Engineering skills including time study, standards development, plant layout, and ergonomics required. Serves as a source of knowledge in multiple areas.Ability to prepare capital appropriation requests. Ability to manage implementation project including purchase, installation, and training of staff for capital assets requested.Able to rapidly gather meaningful information, assess risks in making decisions and able to act based on team input and data despite possible gaps in situational understanding. Understands and assesses business impact of a decision.Experience guiding cross-functional teams in Lean Manufacturing, PFMEA, and Kaizen principles and practices to improve products or processes is required.Experience evaluating manual movements, safety incident reports, and occupational therapist recommendations to develop and implement ergonomic and safety improvements.Experience in air movement and/or ventilation and/or appliance manufacture is desired.Experience with sheet metal fabrication, forming and welding, and paint application practices desired.Experience related to metal fabrication equipment, its use, and safety requirements desired.Proficient with Microsoft Office (Word, Excel, PowerPoint, Outlook, Project). Experience with CAD software such as AutoCAD is desired.Experience with manual and automated high-volume assembly with emphasis on process flow and continuous improvement desired.Desired experience in the following manufacturing Engineering and Quality Functions:Multi-site Product Launch and ProductionOEM product Launch and ProductionStatistical Process Control PracticesProduct and Process Cost ReductionKaizen or Continuous Improvement MethodologiesProcess flow and material handling practicesISO 9001Familiarity with PLC’s and industrial controls.Effective communications through verbal, written and electronic means.Ability to present complex information to technicians, peers and leadershipAbility to articulate lean and/or technical strategy and provide business case to support approach.Ability to work collaboratively and closely with others in a team environment.Physical Requirements:Up to 15% travel, including international.At Broan NuTone, we take pride in offering exceptional benefit packages and a highly competitive pay structure to our employees. Our comprehensive benefits include health, dental and vision insurance, company paid life insurance, disability insurance, retirement plans, paid time off, wellness program, education assistance, parental leave, and employee assistance programs. In addition, we provide a competitive pay structure that rewards our employees for their hard work and dedication, ensuring that they are compensated fairly for their contributions. Join our team and enjoy the peace of mind and financial stability that comes with our outstanding benefits and competitive pay.#LI-Onsite#LI-JD1