We are seeking a Manufacturing Engineer with hands-on experience in material handling, plant operations, and manufacturing process improvement to support production activities at Caterpillar (CAT) facilities in Illinois. The ideal candidate will have experience optimizing material flow, improving plant layouts, supporting manufacturing equipment, and implementing lean manufacturing practices to enhance productivity, safety, and operational efficiency.
Key Responsibilities
- Develop, evaluate, and improve manufacturing processes, production workflows, and material handling systems within plant operations.
- Optimize material flow, inventory movement, storage, and delivery of components to production lines.
- Support plant layout planning, equipment installation, production line modifications, and manufacturing process development.
- Analyze production bottlenecks, material movement issues, and workflow inefficiencies to improve throughput.
- Implement lean manufacturing, 5S, continuous improvement, and waste-reduction initiatives.
- Collaborate with production, maintenance, quality, supply chain, and industrial engineering teams to resolve operational issues.
- Evaluate material handling equipment, including conveyors, carts, forklifts, pallet systems, and automated handling solutions.
- Develop and maintain manufacturing documentation, process instructions, layouts, and standard operating procedures.
- Monitor key performance indicators (KPIs), including cycle time, productivity, material availability, and equipment utilization.
- Ensure manufacturing processes comply with plant safety standards, quality requirements, and applicable operational procedures.
Required Qualifications
- Bachelor’s degree in Mechanical Engineering, Manufacturing Engineering, Industrial Engineering, or a related field.
- 8+ years of experience in manufacturing engineering, plant operations, material handling, or industrial engineering.
- Hands-on experience in a manufacturing plant or industrial production environment.
- Experience with material flow optimization, production line support, and plant layout improvements.
- Knowledge of lean manufacturing, 5S, root cause analysis, and continuous improvement methodologies.
- Proficiency in Microsoft Excel and experience with CAD tools such as AutoCAD or SolidWorks.
- Strong problem-solving, communication, teamwork, and project coordination skills.
Preferred Qualifications
- Experience in heavy equipment, automotive, machinery, or industrial manufacturing.
- Familiarity with Caterpillar manufacturing processes, production systems, or similar OEM environments.
- Experience with ERP/MRP systems, material planning, and inventory control.
- Knowledge of automated material handling systems and manufacturing equipment integration.
- Experience using data analysis to improve production efficiency, quality, and material utilization.