Senior Maintenance Technician

Nobel Biocare; Mahwah (NJ); On-site; USD 50,000 - 61,000; Full time

Job summary

Nobel Biocare, based in Mahwah, NJ, seeks a Senior Maintenance Technician to ensure safe, efficient operation of production equipment. You will diagnose complex faults, perform advanced repairs, and document work while complying with SOP, FDA, and ISO standards.

The role requires leading maintenance activities, optimizing reliability, and supporting manufacturing continuity across shifts. Strong troubleshooting and collaboration with the maintenance team are essential.

Qualifications

• High School diploma or equivalent required; college/tech degree preferred.
• Advanced knowledge of mechanical, electrical, hydraulic, pneumatic systems.
• Knowledge of CNC systems: FANUC, Heidenhain, Siemens controls.
• Experience with maintenance management systems (eMaint or equivalent).
• Ability to diagnose, repair, and prevent equipment failures.

Responsibilities

• Perform precise geometry adjustments and calibration on 5-axis CNC machines.
• Diagnose and resolve complex mechanical, electrical, hydraulic, pneumatic, and controls issues.
• Lead troubleshooting for recurring equipment failures and downtime reduction.
• Repair machinery components and control systems to restore function.
• Document maintenance activities and investigations in CMMS.
• Support equipment validation, commissioning, and startup per SOP/FDA/ISO.
• Provide guidance to junior technicians and share best practices.

Skills

Advanced troubleshooting

Electrical schematics

Communication

English proficiency

Education

High School diploma or equivalent

Engineering mechanics or electronics degree

Tools

FANUC controls

Heidenhain controls

Siemens controls

eMaint CMMS

MS Office

Job description

PURPOSE

The Senior Maintenance Technician is responsible for the daily activities required to ensure the safe and efficient operation of production equipment at the Mahwah manufacturing plant by diagnosing complex equipment faults, carrying out advanced repairs, and documenting work performed, all while maintaining compliance with SOP, FDA, and ISO standards. The Senior Maintenance Technician serves as a technical resource for the maintenance team and plays a key role in minimizing downtime, improving equipment reliability, and supporting manufacturing continuity.

ACCOUNTABILITIES – describe role accountabilities/responsibilities, i.e. what the role does. Should cover the following:

• Perform precise geometry adjustments and calibration activities on 5-axis CNC machines to maintain production accuracy and equipment performance.
• Diagnose and resolve complex mechanical, hydraulic, pneumatic, electrical, and controls-related equipment malfunctions.
• Serve as the primary technical resource for difficult troubleshooting activities and recurring equipment failures.
• Conduct repairs of machinery components, control systems, and hydraulic or pneumatic equipment to restore equipment functionality and minimize downtime.
• Respond to emergency maintenance needs during manufacturing operations and lead technical problem resolution efforts.
• Lead equipment validation, testing, commissioning, and startup activities in compliance with SOP, FDA, and ISO requirements.
• Evaluate equipment performance trends and implement preventive maintenance and reliability improvement strategies to reduce downtime and improve asset performance.
• Identify root causes of recurring equipment issues and recommend long-term corrective actions.
• Accurately document maintenance activities, equipment failures, investigations, and performance variances within maintenance management systems.
• Support equipment modifications, upgrades, and continuous improvement initiatives to enhance manufacturing efficiency and reliability.
• Serve as an informal technical resource for maintenance technicians, providing guidance, troubleshooting assistance, and sharing best practices.
• Effectively communicate critical equipment, maintenance, and operational information across shifts and functional teams.
• Work flexible hours including 2nd and 3rd shifts, weekends, and extended periods as required.
• Other duties as assigned to support departmental and organizational goals.

Job Requirements

KNOWLEDGE, SKILLS & EXPERIENCE

Critical Knowledge And Qualifications

• High School diploma, GED, or equivalent experience in lieu of education required
• College or trade school degree in engineering mechanics or electronics, preferred
• Advanced knowledge of mechanical, electrical, hydraulic, pneumatic, and automated manufacturing systems.
• Working knowledge of CNC equipment, including FANUC, Heidenhain, and Siemens controls preferred.
• Knowledge of equipment reliability principles, preventive maintenance strategies, and root cause analysis methodologies.
• Working knowledge of maintenance management systems (eMaint or equivalent).
• Knowledge of SOP, FDA, ISO, and applicable regulatory requirements within a manufacturing environment.
• Demonstrated commitment to safety, quality, and continuous improvement.

Critical Skills/technical Know-how

• Ability to perform advanced troubleshooting and repair of mechanical, electrical, hydraulic, pneumatic, and controls-related equipment issues.
• Ability to perform geometry adjustments, calibration activities, and precision alignments on 5-axis CNC machines.
• Ability to read and interpret electrical schematics, mechanical drawings, hydraulic diagrams, pneumatic diagrams, and technical documentation.
• Ability to diagnose and replace faulty sensors, relays, motor starters, drives, breakers, and other control components.
• Ability to perform root cause analysis and develop effective corrective actions for recurring equipment failures.
• Ability to independently prioritize work, develop action plans, and make sound technical decisions with minimal supervision.
• Ability to lead equipment validation, commissioning, and startup activities.
• Ability to support equipment upgrades, process improvements, and reliability initiatives.
• Ability to guide and provide technical assistance to less experienced technicians.
• Advanced computer skills, including Microsoft Office and maintenance management systems.
• Strong verbal and written communication skills.
• Proficient in English (reading, writing, and speaking).
• Flexibility to work overtime in response to business needs.
• Ability to stand, walk, bend, and perform physical work for extended periods (up to 8 hours per shift).

Critical Experience

• More than 5 years of maintenance experience in a manufacturing, industrial, or similarly technical environment.
• Demonstrated experience troubleshooting and repairing complex mechanical, electrical, hydraulic, and pneumatic equipment.
• Experience supporting CNC equipment and automated manufacturing systems preferred.
• Demonstrated experience performing advanced diagnostics, root cause analysis, and reliability improvement activities.
• Experience leading or supporting equipment validation, commissioning, installation, or startup activities.
• Demonstrated experience working with analog and digital instrumentation.
• Experience serving as a technical resource or mentor to less experienced technicians preferred.
• Experience with Lean Manufacturing, Six Sigma, SPC, TPM, or continuous improvement methodologies preferred.
• Experience working in a highly regulated manufacturing environment preferred.
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COMPETENCIES – Essential for the role

• Collaborates
• Drives Results
• Communicates Effectively
• Action Oriented
• Optimizes Work Processes

Actual compensation packages take into account a wide range of factors that are unique to each candidate, including but not limited to geographic location; skill sets; relevant education and certifications; depth of experience; performance; and other business and organizational needs. The disclosed reasonable estimate has not been adjusted for the applicable geographic differential associated with the location at which the position may be filled. At Envista, it is not typical for an individual to be hired at or near the top of the range for their role and compensation decisions are dependent on the facts and circumstances of each case. The total compensation package for this position may also include an annual performance bonus, medical/dental/vision benefits, 401K match, and/or other applicable compensation plans.

$36.40 - $44.50 per hour

Operating company:Nobel Biocare

Envista and all Envista Companies are equal opportunity employers that evaluate qualified applicants without regard to race, color, national origin, religion, sex, age, marital status, disability, veteran status, sexual orientation, gender identity, or other characteristics protected by law. The “EEO is the Law” poster is available at: https://www.dol.gov/sites/dolgov/files/ofccp/regs/compliance/posters/pdf/eeopost.pdf