Senior Maintenance Manager

Engineering Resource Group, Inc.; Tappan (NY); On-site; USD 90,000 - 130,000; Full time

Job summary

Engineering Resource Group, Inc. is seeking a Senior Maintenance Manager to lead the site maintenance organization across three shifts in a regulated consumer products plant.

You will drive CMMS adoption, optimize PM tasks, and lead supervisors, planners and mechanics to improve equipment reliability and reduce downtime while working with Engineering and Continuous Improvement to implement predictive maintenance and robust spare parts strategies.

Qualifications

• BS in Engineering, Industrial Technology, Maintenance Management or related field.
• Minimum 10 years of progressive maintenance leadership in high-speed manufacturing across multiple shifts.
• Experience with CMMS implementation/adoption, work management, PM execution, maintenance planning and reliability improvement.
• Experience in FDA, cGMP, ISO, medical device, pharmaceutical or consumer products manufacturing environment.
• Ability to maintain floor presence across multiple shifts and respond to urgent operational issues outside normal hours.
• Lean, Six Sigma, TPM, SMRP or CMRP certification a plus.

Responsibilities

• Lead maintenance supervisors, planners and mechanics to improve equipment reliability and reduce unplanned downtime on high-speed lines.
• Oversee site maintenance across three shifts and ensure PM tasks align with equipment condition.
• Drive root cause analysis and corrective action with Engineering and Continuous Improvement.
• Implement predictive and condition-based maintenance and optimize spare parts strategy.
• Report uptime, PM compliance, schedule adherence, MTTR, MTBF and repeat failures.

Skills

Maintenance leadership

Multi-shift supervision

Root cause analysis

Predictive maintenance

Lean Six Sigma

Education

BS in Engineering

Industrial Technology

Maintenance Management

Tools

CMMS

Job description

• Permanent position for a Senior Maintenance Manager responsible for the site maintenance organization across all three shifts in a regulated consumer products plant.
• Lead maintenance supervisors, planners and mechanics to improve equipment reliability and reduce unplanned downtime on high-speed converting and packaging lines.
• Responsible for CMMS adoption and data integrity across work order creation, prioritization, planning, execution and closeout.
• Partner with the planner/scheduler on job readiness, parts availability, backlog management and schedule compliance.
• Responsible for preventive maintenance performance, aligning PM tasks to equipment condition and failure modes and removing low-value activities.
• Drive root cause analysis and corrective action on chronic downtime alongside Engineering and Continuous Improvement.
• Implement predictive and condition-based maintenance.
• Direct spare parts strategy, critical spares coverage and storeroom inventory accuracy.
• Report performance on uptime, PM compliance, schedule adherence, MTTR, MTBF and repeat failures.
• BS in Engineering, Industrial Technology, Maintenance Management or a related technical field; an equivalent combination of education and maintenance leadership experience will be considered.
• Minimum 10 years of progressive maintenance leadership experience in high-speed manufacturing, including leading teams in a multi-shift operation.
• Experience with CMMS implementation or adoption, work management, PM execution, maintenance planning and reliability improvement.
• Experience with root cause analysis, corrective action and repeat failure elimination using downtime and work order data.
• Experience in an FDA, cGMP, ISO, medical device, pharmaceutical or consumer products manufacturing environment.
• Ability to maintain floor presence across multiple shifts and respond to urgent operational issues outside normal working hours.
• Lean, Six Sigma, TPM, SMRP or CMRP certification a plus.