Senior Injection Molding Process Technician

Amcor; Fairfield (CA); On-site; USD 58,000 - 62,000; Full time

Job description

Position Summary

We are seeking a highly skilled Process Technician – Injection to support the operation, optimization, and reliability of Husky PET injection molding systems in a high‑volume manufacturing environment.

Essential Responsibilities and Duties

• Process Control & Optimization: Optimize injection molding processes—including speed/pressure profiles, screw recovery, hold/pack pressure, cycle time, quality checks, defect troubleshooting, and documentation.
• Husky System Operation & Troubleshooting: Operate Husky G‑Line and HyPET systems; troubleshoot mechanical, hydraulic, electrical, and process issues; diagnose hydraulic instability, servo faults, cooling inefficiencies, valve gate malfunctions, PLC communication problems; coordinate with OEM support.
• Mold Changeovers & Startup: Lead and support mold/core changeovers; perform mold installation, alignment, utility connections, hot‑runner verification, robot EOAT setup; start up machines, update process sheets, validate systems.
• Daily Machine & Process Verification: Verify machines run per process sheets; confirm mold identification, cavitation, color system, robot sensors, photo‑eyes; report discrepancies.
• Maintenance & Equipment Reliability: Support preventive and predictive maintenance; perform basic maintenance tasks such as replacing valves, hoses, fittings, clearing blockages, replacing seals; assist with mold/runner PMs, cooling systems, dryers, robotics.
• Color Systems & Material Handling: Perform color changes, clean mixers, load color processes; troubleshoot discoloration, plugged lines, vacuum/blower systems.
• Mold & Auxiliary Equipment Support: Minor mold maintenance and repairs; address leaks, flash conditions, mechanical issues; support cavity blocking.
• Safety & Compliance: Follow safety procedures including LOTO; adhere to GMP and plant safety policies; complete required safety training.
• Communication & Documentation: Communicate machine and quality issues to supervisors; document process changes, shift activities, maintenance actions, logs, reports, and SAP entries.
• Continuous Improvement: Support improvements in changeover efficiency, process stability, equipment reliability, and production output; participate in Lean Manufacturing and plant initiatives.

Education, Skills & Experience

• High School Diploma or GED; post‑secondary education in technical fields (millwright, electrical, hydraulics, pneumatics, industrial maintenance) preferred.
• 3–5 years experience with high‑speed injection molding equipment, preferably Husky PET systems.
• Experience in high‑speed manufacturing environments.
• Maintenance and electrical troubleshooting skills.
• Strong interpersonal skills and professional interaction.
• Problem‑solving and analytical ability.
• Basic computer skills (SAP, Microsoft Office).
• Flexibility for overtime or off‑shift support.

Pay Transparency Statement – Compensation

Starting salary expected @ $42.55‑44.55 per hour, depending on knowledge, skills, and experience. Base pay based on national averages; geographic differential may apply. Position may also be eligible for Amcor’s Management Incentive Plan or Sales Incentive Plan, plus medical coverage and other benefits.

Benefits Overview Statement

Comprehensive benefits package includes medical, dental, and vision plans; flexible time off; paid holidays; wellbeing program and Employee Assistance Program; Health Savings Account or Flexible Spending Account; life insurance, AD&D, short‑term and long‑term disability; paid parental leave; retirement savings plan with company match; tuition reimbursement; discretionary annual bonus program.

Physical Requirements

• Normal vision, distant vision, near vision.
• Hearing/listening.
• Sitting, talking/speaking.
• Hand/finger dexterity.
• Walking, standing, stooping.
• Pushing/pulling, bending, kneeling, climbing.
• Lifting (50+ pounds) and carrying (50+ pounds).
• Lifting (<50 pounds) and carrying (<50 pounds).

Work Environment

Plant manufacturing setting.

Equal Opportunity Employer

Amcor is an Equal Opportunity Employer. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, disability status, protected veteran status, or any other characteristic protected by law. If you need a reasonable accommodation, call 224‑313‑7000.

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