Senior Generator Tester, 1st Shift

DR Power LLP; Sussex (WI); Hybrid; USD 70,000 - 100,000; Full time

Job summary

Generac in Wisconsin is seeking a Senior Generator Tester to lead advanced system testing, troubleshoot complex issues, and support new product introductions, ensuring efficient test area workflow.

You'll mentor testers, drive quality improvements, and collaborate with Engineering, Quality, and Production to raise reliability across product lines.

Qualifications

• Four or more years of product testing, troubleshooting, electrical diagnostics, or related manufacturing experience.
• Demonstrated experience performing advanced troubleshooting on electrical, mechanical, and control systems.
• Experience training and mentoring employees in a manufacturing environment.

Responsibilities

• Comply with safety, quality, and environmental policies and standards.
• Perform testing on all products and subassemblies using work instructions and tests.
• Troubleshoot complex product and process issues using advanced diagnostic techniques.
• Lead testing procedures development and process improvements with Engineering.
• Mentor Tester I–III and support training materials and documentation.
• Support continuous improvement initiatives and drive testing excellence.

Skills

Electrical troubleshooting

Mechanical troubleshooting

Leadership / mentoring

Documentation

Independent work

Communication

Education

High School Diploma

Associate Degree in Automated Technology

Tools

SAP

Electrical testing equipment

Job description

We believe power is a promise - a shared commitment to be there for others when it matters most. For more than 65 years, we've turned big ideas into solutions that help protect homes, strengthen businesses and build a more resilient, efficient, sustainable energy future. Ready to Power a Smarter World with us? The Senior Generator Tester is expected to perform system tests, conform to production and quality standards, analyze failure modes, and perform minor repairs in workstation. The tester ensures all records are kept and confers with appropriate resources when issues arise.

Senior Generator Tester Primary Purpose

The Senior Generator Tester is a highly skilled technical resource responsible for performing advanced system testing, troubleshooting complex product issues, supporting new product introductions, and ensuring efficient product flow through the Test area. This role serves as a subject matter expert for testing processes, quality standards, and product functionality while partnering closely with Engineering, Quality, Maintenance, and Production teams. The Senior Generator Tester is expected to train and mentor other testers, support continuous improvement initiatives, and drive testing excellence across all product lines.

Major Responsibilities

Safety & Quality

• Comply with all company and site safety, quality, and environmental policies, procedures, and standards.
• Maintain a clean and organized work area in accordance with 5S principles.
• Ensure all testing activities meet established quality requirements and production standards.
• Obtain and maintain certifications required to safely move and test products.

Testing & Troubleshooting

• Perform testing on all products, models, and subassemblies using established work instructions, programs, and standard work.
• Interpret schematics, wiring diagrams, specifications, and technical documentation to properly test products.
• Troubleshoot complex product, process, and equipment issues utilizing advanced diagnostic techniques.
• Analyze failure modes and determine root causes using structured problem-solving methodologies such as 5 Why, PDCA, and 8D.
• Perform repairs and corrective actions within established standards and elevate issues when necessary.
• Program systems and controls as required to support product testing.

Technical Leadership

• Serve as a technical expert on testing processes, product functionality, quality concerns, and troubleshooting activities.
• Partner closely with Engineering to develop, validate, and improve testing procedures.
• Support new product introductions by assisting with test setup, validation, troubleshooting, and process development.
• Lead technical investigations and recommend corrective actions to improve product quality and reliability.
• Identify opportunities to improve test methods, equipment utilization, throughput, and efficiency.

Training & Mentorship

• Train and mentor Tester I, II, and III employees on testing processes, troubleshooting techniques, and standard work.
• Support skill development and progression of team members through hands‑on coaching and knowledge sharing.
• Assist in developing and maintaining training materials, work instructions, and testing documentation.

Continuous Improvement

• Participate in Continuous Improvement (CI), Design-to-Zero (DTZ), and New Product Introduction (NPI) initiatives.
• Collaborate with cross‑functional teams to improve safety, quality, productivity, lead times, and cost.
• Identify preventative maintenance opportunities and communicate recommendations to the Maintenance team.

Operational Support

• Monitor testing cycle times and product flow to ensure production schedules are met.
• Assist leadership in prioritizing workloads and resolving bottlenecks within the Test area.
• Provide technical support to production, quality, maintenance, and engineering teams as needed.
• Perform additional duties and support other departments as assigned.

Minimum Job Requirements

Education

High School Diploma or equivalent required.

Preferred Education

Associate Degree in Automated Technology, Electro-Mechanical Technology, Electrical Technology, or a related technical field preferred.

Work Experience

• Four or more years of product testing, troubleshooting, electrical diagnostics, or related manufacturing experience required.
• Demonstrated experience performing advanced troubleshooting on electrical, mechanical, and control systems required.
• Previous experience training and mentoring employees in a manufacturing environment required.
• Experience supporting new product introductions, process improvements, or engineering initiatives preferred.

Knowledge, Skills & Abilities

• Advanced knowledge of manufacturing testing processes and equipment.
• Strong electrical and mechanical troubleshooting skills.
• Ability to read and interpret electrical schematics, wiring diagrams, and technical drawings.
• Advanced root cause analysis and problem‑solving capabilities.
• Strong understanding of quality systems and manufacturing processes.
• Experience using SAP or equivalent ERP systems.
• Intermediate to advanced computer skills.
• Effective written and verbal communication skills.
• Ability to work independently with minimal supervision.
• Ability to prioritize multiple tasks and adapt to changing production demands.
• Proven ability to train, mentor, and develop employees.
• Demonstrated leadership and teamwork skills.

Level of Independence

Works independently under minimal supervision.

Provides technical guidance and direction to other Test personnel and serves as a resource for cross‑functional teams.

Physical Demands

While performing the duties of this job, the employee is regularly required to talk and hear; and use hands to manipulate objects or controls. The employee is regularly required to stand and walk. On occasion the incumbent may be required to stoop, bend or reach above the shoulders. The employee must occasionally lift up to 25 - 50 pounds. Specific conditions of this job are typical of frequent and continuously computer‑based work requiring periods of sitting, close vision and ability to adjust focus.

“We are an equal opportunity employer and all qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, national origin, disability status, protected veteran status, or any other characteristic protected by law.”

We believe power is a promise - a shared commitment to be there for others when it matters most. For more than 65 years, we've turned big ideas into solutions that help protect homes, strengthen businesses and build a more resilient, efficient, sustainable energy future. Ready to Power a Smarter World with us? As one of the leaders and largest suppliers of power generation equipment and technology, the work we do touches millions of lives. Employees at Generac are encouraged to be innovative and are valued as an integral part of our global team. Our challenging goals develop knowledgeable employees dedicated to helping continue Generac’s success. Generac provides individuals the opportunity to work in a fast-paced agile work environment where their work makes a difference in people’s lives and their own.