Senior Failure Analysis Engineer

6267-Auris Health Inc. Legal Entity; Santa Clara (CA); On-site; USD 125,000 - 201,000; Full time

Benefits offered by this job

Annual performance bonus

Medical, dental, vision insurance

401(k) retirement plan

Vacation and time off

Job summary

Johnson & Johnson in Santa Clara, CA is seeking a Senior Failure Analysis Engineer for the Ottava Reliability Team. You will lead the Hardware FA capability, directing complex investigations across development, manufacturing, service, and field-returned systems.

You will build robust methodologies, manage lab capabilities and instrumentation, and drive root-cause analysis practices across engineering teams to improve product reliability throughout the lifecycle.

Qualifications

• Bachelor's degree in a related technical field is required.
• 5+ years of experience in failure analysis or reliability engineering.
• Demonstrated success leading cross-functional investigations.
• Strong understanding of physics-of-failure principles and problem-solving methods.
• Hands-on experience with analytical techniques (e.g., microscopy, CT/X-ray, SEM/EDS).

Responsibilities

• Lead complex mechanical, electrical, and system-level failure investigations from initial assessment to root cause and resolution.
• Partner with Design Engineering teams to translate findings into product improvements.
• Ensure learnings are integrated into design controls, risk assessments, FMEAs, and reliability strategies.
• Collaborate with Reliability Engineering to drive product lifecycle reliability goals.
• Coordinate advanced analytical testing and external lab partnerships.
• Support quality and field performance through investigations and tests.
• Communicate findings clearly to technical and non-technical audiences, including leadership.
• Develop and monitor metrics to measure investigation effectiveness and learning.

Skills

Failure Analysis

FMEA

Reliability Engineering

Troubleshooting Hardware

Design for Reliability (DfR)

Education

Bachelors in Mechanical Engineering / Materials Science / Electrical Engineering / Biomedical Engineering

Tools

SEM/EDS

CT/X-ray imaging

Microscopy

Metallography

Contamination analysis

Materials characterization

Electrical troubleshooting

Mechanical testing

Job description

At Johnson & Johnson, we believe health is everything. Our strength in healthcare innovation empowers us to build a world where complex diseases are prevented, treated, and cured, where treatments are smarter and less invasive, and solutions are personal. Through our expertise in Innovative Medicine and MedTech, we are uniquely positioned to innovate across the full spectrum of healthcare solutions today to deliver the breakthroughs of tomorrow, and profoundly impact health for humanity. Learn more at jnj.com

As guided by Our Credo, Johnson & Johnson is responsible to our employees who work with us throughout the world. We provide an inclusive work environment where each person is considered as an individual. At Johnson & Johnson, we respect the diversity and dignity of our employees and recognize their merit.

Job Function: R&D Product Development Job Sub Function: R&D Mechanical Engineering Job Category: Scientific/Technology All Job Posting Locations: Santa Clara, California, United States of America

Job Description: The Robotics and Digital Solutions (RAD) group, part of the Johnson & Johnson family of companies, is recruiting for a Senior Failure Analysis Engineer for the Ottava R&D Reliability Team. This position is located in Santa Clara, CA. What We Do: The Ottava R&D team envisions a future for robotic intervention that is targeted, minimally invasive, and personalized. Building upon a deep understanding of patient and physician needs, we are developing a platform for the next evolution of soft-tissue robotic care. Who We Are: We are a team of mechanical, electrical, mechatronics, robotic controls, software, and clinical engineers who are passionate about improving patient care. The team includes a wide range of experience levels from junior engineers to industry experts. We follow an iterative design approach to product development that requires us to collaborate closely across clinical, capital hardware, and instruments & accessories teams. We value autonomy and empower each other to take action while remaining a supportive and closely knit team. We take pride in our culture and are committed to building an environment that is inclusive and promotes diversity of thought through varied experiences and backgrounds. The Ottava Reliability Engineering team is responsible for ensuring system reliability, availability, maintainability, and long-term product performance throughout development, Early Access, and commercial deployment. The team drives reliability growth through data-driven engineering, reliability testing, field performance monitoring, and root cause investigation.

You:

• As the Senior Failure Analysis Engineer, you will play a key role in advancing the reliability of the OTTAVA surgical robotic platform by leading the Hardware Team’s Failure Analysis (FA) capability.
• In this role, you will serve as the technical lead for complex investigations across development, verification, manufacturing, service, and field-returned systems.
• You will establish robust investigation methodologies, develop laboratory capabilities, manage analytical equipment and external laboratory partnerships, and help strengthen structured root cause analysis practices across engineering teams.
• This role offers the opportunity to combine hands‑on technical investigation with process development, laboratory ownership, and cross‑functional leadership to build a scalable Failure Analysis function that supports product reliability and continuous improvement throughout the Ottava lifecycle.

Responsibilities:

• Lead complex mechanical, electrical, electromechanical, and system-level failure investigations, driving issues from initial assessment through root cause identification, corrective action, and successful resolution.
• Partner closely with Design Engineering teams to translate investigation findings into meaningful product and design improvements that enhance quality, reliability, and customer experience.
• Ensure learnings from investigations are integrated into design controls, risk assessments, FMEAs, reliability strategies, manufacturing processes, and service procedures.
• Collaborate with Reliability Engineering to leverage failure analysis insights and accelerate reliability growth initiatives across the product lifecycle.
• Coordinate and oversee advanced analytical testing, including materials characterization, microscopy, contamination analysis, chemical analysis, and advanced imaging techniques.
• Support product quality and reliability efforts through complaint investigations, field-return analysis, manufacturing nonconformance investigations, and reliability testing activities.
• Clearly communicate technical findings, recommendations, and business impact to technical and non-technical stakeholders, including senior leadership.
• Establish and monitor key performance indicators to measure investigation effectiveness, recurrence prevention, cycle time, and organizational learning.
• Develop and execute the long‑term vision, strategy, and roadmap for Failure Analysis capabilities, including laboratory infrastructure, equipment, and technology investments.
• Build and maintain laboratory processes that promote operational excellence, including safety, sample handling, calibration, equipment maintenance, and resource utilization.
• Serve as the primary technical interface for external analytical laboratories, testing partners, and specialized service providers.
• Facilitate cross-functional problem-solving efforts using structured methodologies such as 8D, 5-Why, Fishbone Analysis, Fault Tree Analysis (FTA), Root Cause Analysis (RCA), and data-driven decision making.
• Define, implement, and continuously improve failure analysis workflows, procedures, standards, templates, and best practices to enhance efficiency, consistency, and quality.

Qualifications Required Knowledge/Skills, Education, And Experience:

• Bachelor's degree in Mechanical Engineering, Materials Science, Electrical Engineering, Biomedical Engineering, Physics, or a related technical field.
• 5+ years of experience in failure analysis, root cause investigation, reliability engineering, product quality, product development, or a related technical discipline.
• Demonstrated success leading complex, cross-functional investigations and driving technical issues from problem identification through root cause determination, corrective action, and resolution.
• Strong understanding of physics-of-failure principles and structured problem-solving methodologies, with the ability to apply data-driven approaches to challenging technical problems.
• Hands-on experience utilizing a variety of failure analysis and characterization techniques, such as microscopy, SEM/EDS, CT/X-ray imaging, metallography, contamination analysis, cross-sectioning, materials characterization, electrical troubleshooting, and mechanical testing.
• Working knowledge of reliability engineering concepts and tools, including FMEA, Weibull analysis, reliability growth methodologies, and Design for Reliability (DfR) practices.
• Experience developing, expanding, or enhancing failure analysis capabilities, laboratories, technical processes, or organizational functions.
• Excellent analytical, communication, and collaboration skills, with the ability to influence stakeholders and effectively communicate complex technical findings to diverse audiences.
• Passion for solving difficult technical challenges and improving product performance, quality, and reliability.

Preferred Knowledge/Skills, Education, And Experience:

• Advanced Degree in related technical fields.
• Experience in a regulated or highly engineered industry, such as medical devices, robotics, aerospace, automotive, semiconductor, life sciences, or related fields.

Required Skills:

• Failure Analysis, Failure Mode and Effects Analysis (FMEA), Reliability Engineering, Troubleshooting Hardware

Preferred Skills:

• Business Case Modeling, Coaching, Critical Thinking, Design Thinking, Feasibility Studies, Mechanical Engineering, Problem Solving, Process Oriented, Product Design, Product Development, Project Management Methodology (PMM), Project Support, Research and Development, SAP Product Lifecycle Management, Technical Credibility, Technical Writing, Technologically Savvy

Pay and Benefits:

• The anticipated base pay range for this position is $125,000.00 to $201,250.00
• Under current guidelines, this position is eligible for an annual performance bonus in accordance with the terms of the applicable plan.
• Employees and/or eligible dependents may be eligible to participate in the following Company sponsored employee benefit programs: medical, dental, vision, life insurance, short- and long-term disability, business accident insurance, and group legal insurance.
• Employees may be eligible to participate in the Company’s consolidated retirement plan (pension) and savings plan (401(k)).
• This position is eligible to participate in the Company’s long-term incentive program.
• Employees are eligible for the following time off benefits: Vacation – up to 120 hours per calendar year Sick time - up to 40 hours per calendar year Holiday pay, including Floating Holidays – up to 13 days per calendar year Work, Personal and Family Time - up to 40 hours per calendar year

Additional Description for Pay Transparency:

At Johnson & Johnson, we believe health is everything. Our strength in healthcare innovation empowers us to build a world where complex diseases are prevented, treated, and cured, where treatments are smarter and less invasive, and solutions are personal. Through our expertise in Innovative Medicine and MedTech, we are uniquely positioned to innovate across the full spectrum of healthcare solutions today to deliver the breakthroughs of tomorrow, and profoundly impact health for humanity. Learn more at https://www.jnj.com/.

Johnson & Johnson is an Equal Opportunity Employer. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, gender identity, age, national origin, disability, protected veteran status or other characteristics protected by federal, state or local law. We actively seek qualified candidates who are protected veterans and individuals with disabilities as defined under VEVRAA and Section 503 of the Rehabilitation Act. Johnson & Johnson is committed to providing an interview process that is inclusive of our applicants’ needs. If you are an individual with a disability and would like to request an accommodation, external applicants please contact us via https://www.jnj.com/contact-us/careers. internal employees contact AskGS to be directed to your accommodation resource.