Senior Extrusion Engineer

Reynolds Consumer Products; Temple (TX); On-site; USD 111,000 - 160,950; Full time

Job summary

Reynolds Consumer Products is seeking a Senior Extrusion Engineer at our Temple, TX plant. You will provide technical leadership for extrusion processes, optimize operations, and drive product quality initiatives. The role requires extensive experience in extrusion engineering, preferably in blown film. A BS in an engineering field is essential, and a significant salary range of USD $111,000 to $160,950 is offered, along with bonus eligibility. Local candidates only, no relocation assistance provided.

Qualifications

• 7+ years in extrusion engineering, preferably blown film or multi-layer.
• Deep knowledge of thermoplastics, die design, and cooling systems.
• Strong analytical skills with proficiency in statistical tools.

Responsibilities

• Drive innovation and efficiency in extrusion processes.
• Lead troubleshooting and root cause analysis in production.
• Mentor engineers and provide technical training on extrusion operations.

Skills

Process optimization

Team collaboration

Problem-solving

Analytical skills

Statistical analysis

Education

BS in Mechanical, Chemical, Polymer Engineering or related field

MS in Mechanical, Chemical, Polymer Engineering or related field

Tools

Minitab

Job description

Overview

Join Reynolds Consumer Products…and Drive Your Career across a world of opportunities! We provide amazing job opportunities for growth with competitive salaries and benefits in an exciting, dynamic, fast-paced, and high-performance organization. If you are looking to build a strong career, we have an opportunity for you! We are searching for a Senior Extrusion Engineer to join our team located at our plant in Temple, TX.

Responsibilities

Your Role:

The Sr. Extrusion Engineer provides business unit-wide technical leadership for extrusion processes, driving innovation, operational efficiency, and product quality. This role combines hands‑on process ownership with strategic guidance, supporting new product development, cost optimization, and continuous improvement initiatives. The engineer collaborates cross‑functionally with R&D, Operations, Procurement, Quality, and Marketing to deliver advanced extrusion technologies aligned with business objectives.

You will have the opportunity to Make Great Things Happen!

• Process Development & Optimization:
  • Design, develop, and implement extrusion processes to improve throughput, gauge control, material utilization and OEE.
  • Lead troubleshooting and root cause analysis for process deviations and equipment issues.
  • Drive continuous improvement initiatives using Lean/Six Sigma methodologies.
  • Support Operations by providing technical guidance as a subject matter expert and creating Best Practices for BU-wide implementation
  • Suggests and leads capital investment projects delivering best-in-class extrusion capabilities and conversion costs.

• New Product & Material Qualification:
  • Partner with R&D to scale up new materials and technologies (e.g., PCR, PFAS‑free solutions).
  • Define trial plans, guide technicians, and analyze data to support commercialization utilizing Six‑Sigma Methodologies (DOE, DFSS, etc)
  • Identify and lead projects to support and achieve Marketing Innovation, Material cost saving and Operational efficiency objectives.
• Equipment & Tooling Management:
  • Evaluate extrusion equipment capabilities; recommend upgrades or modifications.
  • Design and refine tooling to meet product specifications and operational efficiency goals.
• Documentation & Compliance:
  • Maintain SOPs, process parameters, and technical documentation.
  • Ensure compliance with quality standards and regulatory requirements.
• Training & Leadership:
  • Mentor engineers and technicians; provide technical training on extrusionoperations.
  • Foster a culture of collaboration and continuous improvement.

You will love it here if…

• You put safety first, always
• You listen, learn, and evolve
• You are passionate about collaboration, teamwork, and achieving shared goals
• You treat all people with respect, operating ethically, and embrace inclusivity
• You are committed to improving our impact on local communities

Qualifications

We need you to have:

• BS in Mechanical, Chemical, Polymer Engineering, or related field
• 7+ years in extrusion engineering (blown film or multi-layer preferred).
• Proven success in process optimization and new product introduction.
• Deep knowledge of thermoplastics, die design, cooling systems, and extrusion machinery.
• Strong analytical and problem‑solving skills; proficiency in statistical analysis tools (e.g., Minitab).
• Excellent communication and cross‑functional collaboration abilities.

Icing on the cake:

• MS in Mechanical, Chemical, Polymer Engineering, or related field.
• Six Sigma Green/Black Belt, Lean Manufacturing, Extrusion Technology.

If you answer yes to the following…we want to meet you!

• Intellectual Curiosity: Do you have an inquisitive nature?
• Problem Solving: Do you have a knack for tackling issues head‑on?
• Entrepreneurship: Do you enjoy taking ownership of your work?
• Customer Centricity: Do you always act in the best interests of the customer, putting their needs first?
• Growth Mindset: Do you focus on progress rather than perfection?
• Continuous Improvement: Are you never satisfied with the status quo?

Local candidates only, no relocation assistance available

RCP affords equal employment opportunities to applicants without regard to race, color, religion, age, disability status, sex, marital status, protected veteran status, pregnancy, national origin, genetics, genetic information, parental status, or any other characteristic protected by federal, state or local law. RCP conforms to the spirit as well as to the letter of all applicable laws and regulations.

Posted Salary Range

USD $111,000.00 - USD $160,950.00

Bonus Eligibility

Role is eligible for 14% annual incentive provided the business meets financial goals and the individual meets their performance goals, subject to plan administration guidelines.