Senior Controls Engineer

Dana Corp; Tennessee; On-site; USD 60,000 - 100,000; Full time

Job summary

An established industry player is seeking a Senior Controls Engineer to enhance manufacturing operations through innovative control systems. This role involves designing and troubleshooting PLC and HMI systems, ensuring seamless integration of advanced technologies in production. You will collaborate closely with engineers to develop robust processes, interpret electrical schematics, and maintain design documentation. The ideal candidate will have a strong background in electrical engineering and hands-on experience with machine vision and robotics. If you're passionate about driving efficiency in a dynamic environment, this opportunity is perfect for you.

Qualifications

• 3+ years of manufacturing experience with controls engineering.
• Knowledge of PLC programming and HMI development is essential.

Responsibilities

• Install and support PLC, HMI, and vision-based systems.
• Troubleshoot electrical, pneumatic, and hydraulic systems.

Skills

PLC Programming

HMI Development

Machine Vision

Electrical Troubleshooting

AutoCAD

Ethernet Networking

Fanuc Robotics

Allen Bradley

Education

High School Diploma or GED

Degree in Electrical or Electronics Engineering

Tools

RSLogix 500/5000

Siemens

AVIX View

FT View Studio

Keyence

Cognex

Datalogic

Job description

Dana is a global leader in the supply of highly engineered driveline, sealing, and thermal-management technologies that improve the efficiency and performance of vehicles with both conventional and alternative-energy powertrains. Serving three primary markets - passenger vehicle, commercial truck, and off-highway equipment - Dana provides the world's original-equipment manufacturers and the aftermarket with local product and service support through a network of nearly 100 engineering, manufacturing, and distribution facilities.

Job Purpose

The Senior Controls Engineerappliescontrol theory to design equipment and systems with desired behaviors within the manufacturing operation.

Job Duties and Responsibilities

Specific duties and requirements include, but are not limited to:

• Responsible for the installation and technical support of PLC, HMI, safety, servo, and vision-based hardware and software including, but not limited to:RSLogix 500/5000, Siemens, AVIX View, FT View Studio, SICK, etc.


• Machine vision experience and knowledge (Keyence, Cognex, Datalogic, etc.)


• Must be able to determine correct size of electrical components for PLC or PC based systems.


• Have a working knowledge of HMI (Human Machine Interface) devices.


• Design and engineering of programmable logic controls (PLC's) and modifications for a wide variety of manufacturing production equipment


• Direct electrical assembly activities such as panel fabrication and component wiring


• Evaluate and approve new equipment electrical and PLC programs for accuracy, function, completeness and documentation.


• To assist in the troubleshooting of machine malfunctions to include electrical, pneumatic and hydraulic systems.


• Must be able to interpret electrical schematics and troubleshoot wiring circuits.


• Develop/ Maintain electrical design, schematics, and drawings in AutoCAD


• Capable of troubleshooting hard-wired relay logic machine control panels.This includes field repairs, i.e., replacing existing components and wiring.


• Have a working knowledge and experience with multiple phase electrical systems, including electrical distribution systems consisting of buss and switchgear equipment.


• Systems integration of 3rd party equipment and peripherals


• Minimal travel may be required


• Will work closely with Process Engineers and Maintenance Engineers to ensure robust processes and Logic are in place.


• Must be willing and able to work a flexible shift and overtime hours based on business needs

EDUCATION AND / OR EXPERIENCE:

• Experience in Ethernet networking is preferred.


• Experience in Fanuc robotics troubleshooting/programming preferred


• Experience in Allen Bradley troubleshooting/programming preferred


• High School Diploma or GED preferred


• Degree in Electrical or Electronics Engineering or Engineering Technology with at least 3 years of manufacturing experience or a minimum of 5 years of Controls experience in a Manufacturing facility

We are an Equal Opportunity Employer and do not discriminate against any employee or applicant for employment because of race, color, sex, age, national origin, religion, sexual orientation, gender identity, status as a veteran, and basis of disability or any other federal, state or local protected class.

Unsolicited Resumes from Third-Party Recruiters

Please note that as per Dana policy, we do not accept unsolicited resumes from third-party recruiters unless such recruiters were engaged to provide candidates for a specified opening. Any employment agency, person or entity that submits an unsolicited resume does so with the understanding that Dana will have the right to hire that applicant at its discretion without any fee owed to the submitting employment agency, person or entity.