Senior Calibration Engineer

rollsroyce; Aiken (SC); On-site; USD 90,000 - 140,000; Full time

Job summary

Rolls-Royce in Aiken, SC is seeking a Senior Calibration Engineer to lead diesel engine development, calibration, and certification activities. You will work in an engine dynamometer test cell and in the field, coordinating tests across departments to ensure robust engine performance and regulatory compliance.

The role requires a strong background in mechanical or electrical engineering, extensive calibration experience, and the ability to travel.

Qualifications

• Bachelor's degree in Mechanical or Electrical Engineering and 5+ years calibrating/testing combustion engines (or 9+ years).
• Willingness to travel domestically and internationally.
• Able to work flexible hours including nights and weekends.
• Master's or PhD in Mechanical or Electrical engineering preferred.
• Experience with ETAS INCA, AVL CAMEO, AVL PUMA and emissions measurement equipment.

Responsibilities

• Coordinate, prepare and perform diesel engine development, calibration and engineering support in a dynamometer test cell and field as needed.
• Coordinate and perform testing of prototype engines, components and aftertreatment systems with test cell operators.
• Develop and evaluate engineering solutions considering reliability, configuration, emissions, customer requirements and cost.
• Conduct tests and use DoE and modelling to optimise calibration parameters.
• Manage engine emissions certification processes and document results to standards.

Skills

Analytical skills

Problem-solving

Communication skills

Team collaboration

Mentoring

Education

Bachelor's degree in Mechanical or Electrical Engineering

Master's or PhD preferred

Tools

ETAS INCA

AVL CAMEO

AVL PUMA

AVL emissions equipment

Job description

Senior Calibration Engineer

Job Category: Development and Product Engineering

Job Level: Global Grade 10

Working Pattern: Full Time

Working Location: Aiken, SC.

Why join Rolls-Royce?

At Rolls-Royce, we take pride in being a business that has played a pivotal role in shaping the modern world and remain dedicated to driving progress forward; powering, safeguarding, and connecting people across the globe.

Rolls-Royce has been recognised as the top employer in the Engineering & Manufacturing category on the prestigious Forbes Top Employers for Engineers list for 2025. This ranking highlights our commitment to innovation, employee development, and fostering a collaborative environment where engineers can thrive.

What you will be doing:

• Coordinate, prepare and perform diesel engine development, calibration and engineering support work in an engine dynamometer test cell and if necessary, in the field.
• Coordinate, prepare, and perform the testing of prototype engines, engine components and after treatment systems by working with test cell operators and other supporting departments to execute tests and development programs.
• Develop, analyse and evaluate unique engineering solutions with consideration of factors such as system effectiveness, reliability, configuration, emission regulations, customer requirements and cost.
• Conduct tests and use analytical tools such as DoE and modelling to optimise calibration parameters.
• Coordinate, prepare and carry out engine emissions certification processes including test cell preparation, test execution, data analysis and report generation according to regulatory and company standards.
• Document the preparation, execution and analysis of tasks performed according to highest engineering standards and remain technically current.
• Coordinate, prepare and carry out functional performance and component tests.
• Support the validation and release of calibrations into production.
• Develop technically reasonable and feasible alternatives with regards to time and money for challenges occurring during the progress of the project.
• Use and constantly optimise project management procedures including commonly known and individually created programme management, tracking and forecasting tools.
• Provide field support for After Sales and Applications departments whenever complex issues require engineering support.
• Provide support for production and train production staff whenever complex issues require engineering support.
• Communicate and consult with Engineering and Design departments worldwide.
• Manage, track and communicate project status and assist in managing project budget and project forecast.
• Mentor less experienced engineers, allowing them to learn from your experiences.
• Maintain a clean and safe work environment.
• Promote a compliance culture and live the latter and the spirit of the Rolls Royce Code of Conduct.
• Perform special projects as required.

Who we're looking for:

At Rolls-Royce we put safety first, do the right thing, keep it simple and make a difference. These principles form the behaviours that guide us and are an essential component of our assessment process. They are the fundamental qualities that we seek for all roles.

Position Requirements:

• Bachelor's degree in Mechanical or Electrical Engineering and minimum of 5 years of experience calibrating and testing combustion engines or 9 years of experience calibrating and testing combustion engines.
• Ability to travel - domestic and international.
• Must be available to work flexible hours including night shifts and weekends.

Preferred Requirements:

• Master's degree or PhD in Mechanical or Electrical engineering.
• Experience with ETAS INCA, AVL CAMEO and AVL PUMA.
• Experience with AVL emissions measurement equipment.
• Experience with emissions legislation (40CFR Part1065.
• Extensive experience with diesel engine performance and emissions calibration.
• Experience with MTU applications such as Power Generation, Marine, Oil and Gas, Mining and Ra.
• Strong knowledge of engine control units and their operation.
• Extensive experience with engine-specific instrumentation, data acquisition systems, signal processing and data management.
• Advanced analytical and problem-solving abilities and the ability to balance the application of academic theory and engineering judgement.
• Excellent organisational, planning and follow-up skills.
• Strong interpersonal and team working skills.
• Strong oral and written communication skills.
• Strong ability to adapt to new circumstances quickly.

Our vision is to ensure that the excellence and ingenuity that shaped our history continues into our future. Our multi-year transformation programme aims to turn Rolls-Royce into a high-performing, competitive, resilient and growing company. Join us, and it can be your future vision too.

Rolls-Royce is an equal opportunity employer. All qualified applicants will receive consideration for employment without regard to any protected characteristics.