Senior BESS Product Safety Engineer

AES Corporation; Louisville (CO); On-site; USD 90,000 - 120,000; Full time

Benefits offered by this job

Medical, dental, and vision coverage

Life insurance

401(k) eligibility

Paid time off

Annual bonus potential

Job summary

The AES Corporation in Louisville, Colorado, is seeking a Senior BESS Product Safety Engineer. This role requires interpreting safety standards to guide product development and conducting technical oversight through testing and approval phases.

Ideal candidates will have a Bachelor's degree in a relevant field and 5-7 years of experience in mechanical design and fire protection. The position includes benefits such as medical coverage, 401(k) eligibility, and annual bonus potential.

Qualifications

• 5-7 years of experience in mechanical design and fire protection for energy, industrial, or safety-critical systems.
• Strong knowledge of BESS fire codes and standards.
• Experience with permitting and regulatory approval processes.

Responsibilities

• Apply NFPA, IFC, UL, and IEC standards to guide BESS product development.
• Review mechanical drawings and ensure safety requirements.
• Provide technical oversight during testing and certification.

Skills

Mechanics design

Fire codes and standards knowledge

Safety modeling tools

Mechanical CAD proficiency

Education

Bachelor’s degree in Electrical Engineering, Mechanical Engineering, or Fire Protection Engineering

Tools

SolidWorks

AutoCAD

Job description

Senior BESS Product Safety Engineer – The AES Corporation

Key Responsibilities

• Interpret and apply applicable NFPA, IFC, UL, and IEC standards to guide BESS product development and ensure safety requirements are embedded throughout the design lifecycle.
• Review and approve mechanical drawings, layouts, CAD models, and mechanization diagrams.
• Own safety‑critical BESS enclosure design and requirements, providing technical oversight through prototype builds, factory acceptance testing, and design qualification to mitigate thermal runaway, explosion, and overall safety risks.
• Provide technical oversight of UL 9540 / 9540A testing, fire and explosion modeling (using tools such as FLACS, Ansys, FDS, or similar), plume and gas dispersion analyses, and evaluation of fire safety code requirements.
• Develop and maintain fire code compliance matrices and AHJ‑specific permitting documentation, interfacing with Authorities Having Jurisdiction (AHJs), third‑party engineers, and certification bodies throughout the permitting and approval process.
• Provide technical guidance and training to internal teams, customers, and first responders; lead development of emergency response documentation and safety packages required for project permitting submittals.
• Maintain up‑to‑date Technical Data Packages for AES internal teams; engage in industry consortiums and technical committees on BESS codes and standards; monitor and contribute to NFPA 855 and UL 9540 / 9540A revision cycles and public input processes.
• Advise and participate in AES BESS Product Development efforts to ensure the highest safety levels are achieved, meeting all AES internal and industry regulatory requirements.
• Mentor junior engineers and contribute to continuous improvement of BESS integration practices.

Required Qualifications

• Bachelor’s degree in Electrical Engineering, Mechanical Engineering, Fire Protection Engineering, or related discipline.
• 5-7 years of experience in mechanical design and fire protection for energy, industrial, or safety‑critical systems.
• Strong working knowledge of BESS fire codes and standards, including UL 9540 / 9540A, NFPA 68 / 69, NFPA 72, NFPA 855, and NFPA 110/111.
• Experience supporting permitting, testing, and regulatory approval processes.
• Proficiency with mechanical CAD and safety modeling tools (SolidWorks, AutoCAD, etc.).

Preferred Qualifications

• Master’s degree in Electrical, Mechanical, or Fire Protection Engineering.
• Direct experience with utility‑scale BESS.
• Experience working directly with AHJs and third‑party fire engineers.
• Participation in standards organizations (NFPA, UL, IEEE).
• Experience with fire modeling tools such as FLACS, Ansys, FDS, etc.

Benefits

• Medical, dental, and vision coverage
• Life insurance
• 401(k) eligibility
• Paid time off (vacation, sick leave, parental leave)
• Annual bonus potential

E‑Equal Opportunity Employer Statement

AES is an Equal Opportunity Employer who is committed to building strength and delivering long‑term sustainability through diversity and inclusion. All qualified applicants will receive consideration for employment without regard to sex, sexual orientation, gender, gender identity, race, national origin, ethnicity, age, religion, marital status, physical or mental disability, pregnancy, childbirth, or related medical condition, military or veteran status, or any other characteristic protected under applicable law.

E‑Verify Notice

AES will provide SSA and, if necessary, DHS with information from each new employee’s I‑9 to confirm work authorization.