Senior Automation and Controls Engineer

INSPYR Solutions; Houston (TX); On-site; USD 110,000 - 160,000; Full time

Job summary

INSPYR Solutions is seeking a Senior Automation & Controls Engineer in Houston, onsite daily, to join the growing automation team responsible for drilling rig control software and hardware.

The role emphasizes development of PLCs and HMIs (Siemens preferred), integration of industrial protocols, and creating reliable control solutions, with opportunities to design new automation projects and support field operations.

Qualifications

• Bachelor's degree in an engineering discipline.
• Experience with industrial communications protocols (Ethernet/IP, Profibus, Profinet, CANBUS, OPC UA).
• 7+ years of proven programming experience with PLCs (Siemens, Omron).
• Demonstrated experience in HMI development (Wonderware, WinCC, Ignition).

Responsibilities

• Develop control algorithms, PLC software, and HMI design for drilling rigs.
• Design and develop drilling applications to improve efficiency.
• Implement and validate industrial communication protocols.
• Collaborate with third-party contractors and internal teams to execute projects.
• Provide field support and troubleshooting for control systems.

Skills

PLCs

HMIs

Siemens

Ethernet/IP

Profinet

OPC UA

Drilling controls

Automation

Education

Bachelor's degree in Engineering

Tools

Wonderware

WinCC

Ignition

Job description

Title: Senior Automation & Controls Engineer

Location: Houston, TX (Onsite Daily)

Duration: Permanent, Direct-Hire

Work Requirements: US Citizens, GC Holders or Authorized to Work in the US.

Top Skills Required:

• Strong hands-on technical experience in the development of PLCs and HMIs, preferably from Siemens

Job Description:

Our client's Automation team is a growing group of energetic, passionate individuals working to improve their operations through automation. Engineers in their Technology Group are responsible for the conception, design, development, and maintenance of drilling rig control system(s) software and hardware. The preferred candidate should have an established fundamental knowledge of control system principles, exceptional problem-solving skills, experience with Variable Frequency Drives, industrial communication protocols, and drilling rig equipment. They will be responsible for developing new products, sustaining current rig software applications, and fixing issues that are reported with the systems.

Some example projects that they are developing, testing, and deploying include:

• Designing drilling advisory systems to improve drilling efficiency
• Automation of repetitive multistep mechanical tasks in the drilling process such as connections, reaming, and tripping
• Integration of third-party applications into the control system such as battery energy storage and managed pressure drilling systems

The successful candidate will set high standards of performance for themselves and their projects. Present professional demeanor in written and verbal communications while developing innovative solutions. Demonstrate ability to manage multiple tasks and projects simultaneously and adapt to business needs.

This role will work under the direction of the Senior Manager of Controls & Automation.

Minimum Requirements

• Bachelor's degree in an engineering discipline or related field, preferably Electrical Engineering, Mechanical Engineering, Mechatronics, Controls and Automation
• Experience with industrial communications protocols (ex: Ethernet/IP, Profibus, Profinet, CANBUS, OPC UA, etc.)
• Bachelor's degree in an engineering discipline or related field, preferably (but not limited to) Electrical / Mechanical Engineering, Mechatronics, Controls and Automation
• 7+ years of proven programming experience with PLCs (ex: Siemens, Omron, etc.)
• Demonstrated experience in HMI development (ex: Wonderware, WinCC, Ignition, etc.)

Preferred Qualifications

• Advanced expertise in developing PLC code in ladder logic, structured text, statement list, SFC, etc.
• Experience with PLC programming related to drilling controls and automation
• Experience with battery management systems
• Experience working in a multi-developer environment
• Working knowledge of equipment used in the drilling industry

Detailed Description

• Apply exceptional understanding of engineering fundamentals with attention to detail and problem solving skills to complete deliverables of multi-disciplinary backgrounds
• Responsible for developing control algorithms, PLC software, HMI design/development, system architecture design, and implementation of industrial communication protocols
• Be proficient in designing, developing, and applying control system theory to develop software for new and existing systems
• Design and develop drilling applications to improve efficiency and automate drilling processes
• Be able to understand/translate the functional requirements into a system architecture and develop the best solution for large scale implementation
• Provide accurate system, loop, block, and network diagrams for new or existing systems
• Generate design documentation, drawings, operation manuals and related material for system code and hardware
• Generate work tasks, organize the ordering and delivery of equipment and materials, and oversee the efficient installation and commissioning of software and equipment
• Work directly with third party contractors, Operations, Technical Services, HSE management, and rig crews to assist with the execution of a wide variety of company goals including, but not limited to, drilling control systems, R&D projects, etc.
• Provide technical support to field personnel as required to assist with troubleshooting PLC and control system issues
• Follow a formal process for software change control to ensure that changes are introduced in a controlled and coordinated manner. This process will also include documenting revision management processes and controls.

Job Requirements

• Ability to work independently as well as part of a team, managing multiple tasks and working on multiple projects simultaneously to meet challenging deadlines
• Demonstrate clear written and verbal communication skills and the ability to promptly give and follow directions when working with others
• Demonstrate forward thinking and problem-solving skills to deliver quality products that enhance the company's vision and drilling portfolio
• Ability to safely navigate the rig up yard and shop work sites with occasional walking, climbing, standing, stepping, etc. during normal operating conditions (day/night, outdoor hot/cold weather)
• Ability to safely navigate drilling rig work sites including regular walking, climbing, standing, stepping, etc. during various weather conditions (day/night, outdoor hot/cold weather)
• Ability to proficiently use MS Office Suite to develop presentations, correspondence, reports, and schedules (Word, Excel, PowerPoint, etc.)
• Physical ability to:
  • Lift and carry 50 pounds independently while walking on uneven surfaces
  • Bend, stoop, kneel, twist, and crawl occasionally during visits to the field and operational work areas
  • Listen for unusual noises that signify equipment and or machinery problems
  • Stay alert and focused including during occasional extended work periods
  • Maintain spatial orientation and awareness to safely move around the work environment with many moving objects including overhead machinery
  • Wear Personal Protective Equipment (PPE) at all designated times
• Ability to regularly travel as needed to visit worksites and support business units; may require extended travel to remote locations and/or overnight stay(s) outside normal office area
• Ability to work on weekends and be on call after hours as needed

Travel:

Up to 25%

About INSPYR Solutions

Technology is our focus and quality is our commitment. As a national expert in delivering flexible technology and talent solutions, we strategically align industry and technical expertise with our clients' business objectives and cultural needs. Our solutions are tailored to each client and include a wide variety of professional services, project, and talent solutions. By always striving for excellence and focusing on the human aspect of our business, we work seamlessly with our talent and clients to match the right solutions to the right opportunities. Learn more about us at inspyrsolutions.com.

INSPYR Solutions provides Equal Employment Opportunities (EEO) to all employees and applicants for employment without regard to race, color, religion, sex, national origin, age, disability, genetics, or any other protected status. INSPYR Solutions complies with all applicable laws governing nondiscrimination in employment in every location in which the company has facilities. Applicants requiring reasonable accommodation during the application or interview process should contact [e-mail] for assistance. Information collected and processed through your application with INSPYR Solutions (including any job applications you choose to submit) is subject to INSPYR Solutions' Privacy Policy and INSPYR Solutions' AI and Automated Employment Decision Tool Policy: https://www.inspyrsolutions.com/policies/. By submitting an application, you are consenting to being contacted by INSPYR Solutions through phone, email, or text.