Description
Position Summary
The Hem-Saw Machine Operator is a skilled and safety-focused team member responsible for setting up, operating, and maintaining a Hem-Saw to cut materials according to work orders and engineering specifications.
A Full Day in This Role – Start to Finish
1. Start-of-Shift Preparation
- Clock into the correct work order or general shift activity.
- Inspect and clean the saw area, removing scrap or leftover materials from previous shifts.
- Conduct a basic equipment inspection:
- Check blade condition
- Verify coolant levels
- Ensure guards and safety devices are functioning
- Confirm vise/clamps are clean and operational
- Put on all required PPE (safety glasses, gloves, steel-toe boots, hearing protection).
2. Reviewing the Work Orders
- Pull the first scheduled work order for the day.
- Verify material type, dimensions, thickness, and cut specifications.
- Check PDF on the tablet.
- Confirm you have the correct raw material before loading the saw.
3. Machine Setup
- Adjust the saw settings based on the job:
- Blade speed
- Tension
- Angle adjustments
- Vise/clamping adjustments
- Set the proper length stop or measuring gauge for accurate repeat cuts.
- Load material securely into the vise, ensuring alignment and safety clearance.
4. Running the First Cut
- Begin the first cut slowly and observe:
- Blade tracking straight
- No unusual vibration or noise
- Coolant flowing properly
- Complete a first-piece check using calipers, tape measure, or square to confirm accuracy.
- Compare the first cut to the print/work order.
- Make adjustments if necessary before continuing production.
5. Running the Production Order
- Continue cutting material according to the required quantities.
- Monitor the saw throughout operation:
- Blade sharpness
- Straightness of cut
- Coolant flow
- Clamp pressure and alignment
- Inspect parts periodically (every few cuts) to ensure they stay within tolerance.
- Remove completed pieces and place them in the correct staging or rack location.
- Bundle, tag, or label cut parts as required for traceability.
6. End-of-Shift Duties
- Clean the machine and remove excess chips/scrap.
- Check coolant levels and refill if needed.
- Sweep and organize the surrounding work area.
- Securely store material and finished parts.
- Shutdown saw completely.
Required Skills & Qualifications
- Prior experience using a Hem-Saw or similar horizontal/vertical band saw preferred.
- Ability to read work orders, prints, and cut lists.
- Understanding of proper blade selection, speed, and tension.
- Ability to use measuring tools (tape measure, calipers, square).
- Strong attention to detail and commitment to accuracy.
- Ability to lift raw material and finished parts safely.
Physical Requirements
- Standing for long periods.
- Lifting up to 50 lbs. regularly.
- Bending, twisting, pushing, pulling, and repetitive motions.
- Working in a manufacturing environment with noise, heat, and moving equipment.
Work Environment
- Fast-paced, production-focused manufacturing setting.
- Collaboration with supervisors, material handlers, and machine operators.
- Requires strict adherence to safety protocols.