Robotic Welding Engineer - Process & Programming Lead

Std Iron

Northern (KY)

Hybrid

USD 70,000 - 110,000

Full time

14 days+

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Job summary

Standard Iron is a leading U.S.-based manufacturing partner specializing in metal fabrication, complex weldments, custom fuel & hydraulic tanks and architectural metals. With 90+ years of experience and seven advanced facilities across North America, we help our customers solve problems, not just fill orders.

This role focuses on robotic welding programming, process development, and quality optimization.

Qualifications

Associates or Bachelor’s degree in Welding Technology, Manufacturing Engineering, or related field.
3–7 years of experience in manufacturing engineering, preferably in sheet metal fabrication or contract manufacturing with an emphasis on programming industrial robots for welding applications.
Strong knowledge of sheet metal processes (e.g., shearing, laser/plasma cutting, forming, MIG/TIG welding, finishing).
Proficiency in CAD/CAM software (e.g., SolidWorks, AutoCAD, Nesting software) and ERP/MRP systems.

Responsibilities

Develop, program, and optimize robotic welding applications (e.g., FANUC, ABB, Yaskawa/Motoman, KUKA).
Perform robot teach pendant and/or offline programming for new and existing weld processes.
Establish and validate weld parameters (voltage, amperage, travel speed, wire feed speed, gas composition) to meet quality and productivity targets.
Program and optimize other CNC equipment (e.g., laser cutters, turret punches, press brakes, tube benders) using software like SolidWorks, AutoCAD, or nesting programs.
Develop, evaluate, and improve manufacturing processes for sheet metal fabrication, including laser cutting, punching, bending, forming, welding, and assembly.
Design and validate tooling, fixtures, and jigs to enhance precision and efficiency in fabrication operations.
Support New Product Introduction (NPI) by reviewing client designs for manufacturability (DFM), developing weld sequences, tooling requirements, and process documentation.
Troubleshoot production issues, perform root cause analysis, and implement corrective actions for quality and process problems.
Troubleshoot robotic weld issues related to fit‑up, distortion, porosity, spatter, lack of fusion, etc.
Analyze production workflows, identify bottlenecks, and implement lean manufacturing principles to reduce waste, improve cycle times, and increase throughput.
Collaborate with clients, sales, quality assurance, and production teams to ensure projects meet specifications, quality standards, and delivery schedules.
Contribute to continuous cost reduction initiatives.
Ensure compliance with safety regulations, environmental standards, and industry best practices.
Lead or participate in capital equipment justification, selection, and implementation projects.
Interface with integrators and equipment suppliers for installation, startup, and upgrades of robotic weld cells
Train production staff on new processes and maintain accurate documentation for repeatability across contract runs.