Location: Pewaukee, WI area | Schedule: Full-Time, 1st Shift (Mon-Fri), Direct Hire, 100% on-site with ~15% domestic/international travel | Compensation: Up to $125,000/yr
Overview
A premier, family-owned custom automation integrator is seeking a Robotic Welding Applications Engineer for a Direct Hire role to serve as its primary pre-sales technical lead for robotic welding cells. This position sits at the intersection of engineering and sales, evaluating customer prints, running feasibility trials, and shaping technical proposals for custom, high-value automated welding systems that function as an extension of clients' own R&D efforts.
What you'll do
- Serve as the main pre-sales technical point of contact, reviewing customer parts, engineering drawings, and specs to evaluate weld feasibility and application scope
- Select and specify welding processes (GMAW, GTAW, robotic arc), power sources, tooling concepts, and robotic cell layouts (FANUC, ABB) tailored to project budgets
- Partner with Sales and Engineering to generate technical proposal content, including preliminary layouts, cycle time estimates, labor hours, and equipment BOMs
- Coordinate weld sample evaluations, process trials, and feasibility testing to validate proposed automation solutions prior to customer contract
- Travel to customer facilities (~15% domestic/international) to gather technical requirements, lead design reviews, and present proposed automation solutions
- Ensure proposed weld processes adhere to industry standards (AWS D1.1, ASME Section IX) and customer specs, including defense-adjacent application requirements
Required qualifications
- 7+ years of technical expertise in welding automation, pre-sales application engineering, or robotic systems integration
- Solid understanding of GMAW/MIG, GTAW/TIG, and robotic arc welding processes, including how material selection and joint fit-up impact automation feasibility
- Proficiency reviewing or drafting conceptual cell layouts using AutoCAD, SolidWorks, or similar 2D/3D design tools
- Professional presentation and communication skills to interface directly with client engineering teams and plant leadership
- U.S. Citizenship or Green Card status, residing within a comfortable 45 mins daily driving radius of the Pewaukee, WI area
- 2-year technical degree or 4-year engineering degree
Preferred qualifications
- Bachelor's degree in Welding Engineering, Mechanical Engineering, or related technical discipline, or equivalent hands-on industry experience
- AWS Certified Welding Engineer (CWEng), Certified Welding Inspector (CWI), or similar formal credentials
- Experience with FANUC, ABB RobotStudio, or offline programming simulation platforms
Compensation and benefits
- Baseline starting salary up to $125,000/yr, scaling with pre-sales and welding automation depth
- 401(k) retirement match
- Full corporate health, dental, vision, and life benefits
- Strong work-life balance
Why this role
This is a Direct Hire seat with a premier, family-owned custom automation integrator known for cutting-edge R&D, a long-tenured team culture, and zero micromanagement.