Job Details
Job Location: Division Street - Madison, WI 53704
Salary Range: $35.00 - $45.00 Hourly
Position Summary
The Refrigeration Technician is responsible for the safe operation, maintenance, and repair of the plant’s industrial refrigeration systems, with a strong focus on Ammonia (NH3) systems used in food manufacturing. This role ensures all refrigeration, HVAC, and related utility systems operate efficiently and in compliance with PSM/RMP, safety standards, and food-manufacturing requirements.
Key Responsibilities
Refrigeration & Ammonia System Maintenance
- Operate, monitor, troubleshoot, and maintain ammonia refrigeration systems, including compressors, condensers, evaporators, vessels, valves, and controls.
- Perform preventive and predictive maintenance on all refrigeration equipment.
- Identify and repair leaks, faulty components, or system inefficiencies.
- Maintain proper documentation of system logs, readings, and any corrective actions.
Safety & Compliance
- Follow all PSM (Process Safety Management) and EPA/RMP guidelines for ammonia systems.
- Ensure compliance with OSHA, FDA, USDA, GMPs, and company safety policies.
- Support PSM documentation: SOPs, MOC (Management of Change), incident investigations, and training records.
- Participate in emergency response procedures related to ammonia and other utilities.
Utilities & Facility Support
- Maintain and troubleshoot HVAC systems, boilers, air compressors, chillers, water systems, and supporting utilities.
- Respond to equipment failures and urgency calls to minimize production downtime.
- Assist in system startups, shutdowns, calibrations, and seasonal transitions.
Documentation & Reporting
- Maintain accurate work orders, PM records, parts usage, and system logs.
- Report deviations, safety concerns, and equipment failures to leadership.
- Assist with audits, inspections, and regulatory reporting as needed.
Qualifications
Required
- 2–5 years experience working with industrial ammonia refrigeration (food or cold-storage preferred).
- Knowledge of retail or industrial refrigeration systems: screw compressors, reciprocating compressors, evaporators, condensers, VFDs, and PLC-based controls.
- Understanding of PSM/RMP regulations and ammonia safety practices.
- Ability to read and interpret P&IDs, blueprints, schematics, and technical manuals.
- Strong troubleshooting skills and ability to work independently.
- Ability to work in cold/wet/hot environments and lift up to 50 lbs.
- Availability for on-call, weekends, or overtime as required.
Preferred
- CARO or CIRO certification (IIAR).
- RETA training or certification.
- Experience in food manufacturing, dairy, ice cream, or beverage processing.
- Knowledge of PLCs, automation, and control systems.
Core Competencies
- Strong mechanical and technical aptitude
- Commitment to safety and regulatory compliance
- Problem-solving and troubleshooting
- Attention to detail and documentation accuracy
- Teamwork and communication
- Ability to work effectively in a fast-paced production environment
Work Environment
- Exposure to cold environments, ammonia, chemicals, loud noise, and manufacturing equipment.
- Use of PPE including respirators, goggles, gloves, and hearing protection.