Refractory Technician - Copper Rod Mill

Paylocity; Shelby (NC); On-site; USD 55,000 - 75,000; Full time

Job summary

Paylocity seeks a Refractory Technician to install, maintain, inspect, and repair refractory systems within our copper rod mill. You will support safe, efficient, and continuous production by maintaining furnace linings, ladles, troughs, and casting systems.

The role requires reading blueprints, following strict safety protocols, and performing routine inspections while assisting with shutdowns and repairs to minimize downtime.

Qualifications

• High school diploma or equivalent; technical training preferred.
• Experience with refractory materials in industrial or foundry environments.
• Knowledge of high-temperature furnace systems and copper melting operations preferred.
• Ability to read blueprints, technical drawings, and refractory specifications.
• Strong understanding of safety standards in heavy industrial environments.
• Physical ability to lift heavy materials and work in high-heat conditions.

Responsibilities

• Install, repair, and maintain refractory linings in furnaces, launders, ladles, tundishes, and casting systems.
• Perform demolition and removal of worn or damaged refractory materials.
• Mix, pour, ram, cast, and apply refractory materials including castables, plastics, brick, and ceramic fiber.
• Inspect refractory systems routinely to identify cracks, wear, spalling, and structural weaknesses.
• Monitor furnace and casting temperatures to ensure refractory performance and longevity.
• Assist with scheduled shutdowns and emergency repairs to minimize downtime.
• Maintain proper curing and dry-out procedures following refractory installation.
• Operate hand tools, power tools, mixers, and lifting equipment safely and efficiently.
• Follow safety procedures when working in confined spaces and high-temperature environments.
• Document maintenance activities and report material usage and repair status to supervisors.

Skills

Attention to detail

Safety procedures

Troubleshooting

Teamwork

Reading blueprints

Education

High school diploma or equivalent

Technical training

Tools

Hand and power tools

Lifting equipment

Job description

Description

Position Summary

The Refractory Technician is responsible for the installation, maintenance, inspection, and repair of refractory systems within the copper rod mill. This role ensures the integrity and performance of furnace linings, ladles, troughs, casting systems, and related high-temperature equipment to support safe, efficient, and continuous production operations.

Requirements

Key Responsibilities

• Install, repair, and maintain refractory linings in furnaces, launders, ladles, tundishes, and casting systems.


• Perform demolition and removal of worn or damaged refractory materials.


• Mix, pour, ram, cast, and apply refractory materials including castables, plastics, brick, and ceramic fiber.


• Inspect refractory systems routinely to identify cracks, wear, spalling, and structural weaknesses.


• Monitor furnace and casting temperatures to ensure refractory performance and longevity.


• Assist with scheduled shutdowns and emergency repairs to minimize downtime.


• Maintain proper curing and dry-out procedures following refractory installation.


• Operate hand tools, power tools, mixers, and lifting equipment safely and efficiently.


• Follow safety procedures when working in confined spaces and high-temperature environments.


• Document maintenance activities and report material usage and repair status to supervisors.

Required Qualifications

• High school diploma or equivalent; technical training preferred.


• Experience working with refractory materials in industrial or foundry environments.


• Knowledge of high-temperature furnace systems and copper melting operations preferred.


• Ability to read blueprints, technical drawings, and refractory specifications.


• Strong understanding of safety standards in heavy industrial environments.


• Physical ability to lift heavy materials and work in high-heat conditions.

Skills and Competencies

• Knowledge of refractory materials and installation techniques.


• Preventive and corrective maintenance expertise.


• Attention to detail and quality workmanship.


• Ability to work independently and as part of a maintenance team.


• Strong problem-solving and troubleshooting skills.


• Effective communication and documentation skills.