Quality Manager

Stryten Energy; Lithonia (GA); On-site; USD 90,000 - 120,000; Full time

Job summary

Stryten Energy in Lithonia, GA is seeking a Senior Quality Engineer to lead daily quality activities across the plant and partner with Engineering to drive improvements. The role requires ownership of CP, PFD, and audits to ensure compliance with IATF 16949 and customer requirements.

You will mentor the quality team on the production floor, coordinate calibration and sampling, analyze data, and drive corrective actions with customers and internal teams to sustain product quality and continuous

Qualifications

• Minimum 4-year technical degree in science, engineering, or quality.
• Prefer degree in engineering.
• 5–8 years related experience as a quality engineer or equivalent at a manufacturing plant.
• CQE preferred or Six Sigma Green/Black Belt preferred.

Responsibilities

• Provide day to day quality support to manufacturing with plans and procedures.
• Own the Control Plan (CP) and Process Flow Diagram (PFD) for the site.
• Audit processes to ensure CP, corporate processes, and product specs compliance.
• Validate that Work Instructions are current and available to operations.
• Coordinate calibration system and ensure timely gauge calibration and MSAs.
• Conduct product defect investigations and drive permanent corrective actions.

Skills

Leadership

Root cause analysis

Quality orientation

Problem solving

Communication

Statistical methods

Teamwork

Independent work

Education

Bachelors degree in science or engineering

Tools

Six Sigma

Lean tools

APQP

FMEA

PPAP

IATF 16949 knowledge

Job description

Individual will provide leadership in the day to day activities for all departments within the facility and partner with the Engineering community to solve problems and improve quality. Regular responsibilities require management of product and process data collection and summary, corrective action system updates, Calibration, internal auditing, and key customer communications. This individual should have a thorough working knowledge of IATF 16949 Quality System Requirements, OEM expectations, and the Quality Operating System for manufacturing and distribution.

• Provide day to day quality support to manufacturing in the form of plans and procedures
• Responsible for the Control Plan (CP) and Process Flow Diagram (PFD) for the site. CP and PFD must be compliant to all corporate procedures.
• Responsible for auditing the process and operator tasks are compliance to the CP, Corporate process, and product specifications.
• Responsible for the auditing and validating that plant Work Instructions are the most current and are available to all operations for proper use.
• Responsible for quality team coverage on the production floor and lab testing in compliance with testing and control plan requirements
• Responsible for the calibration system of all gauges that have impact on product quality. Verification that all gauges are calibrated on time or early, MSA evaluations are completed, and plant follows documented calibration procedures.
• Verify incoming material requirements for Material Specifications.
• Responsible for compliance with the periodic sampling of in-process components.
• Responsible for the coordination of short term and long-term capability studies in conjunction with the plant process engineering team for continuous improvement.
• Conduct research on product defects, test performance, plant reject and scrap, and drive process or product improvements.
• Develop timely response to customer quality concerns and drive permanent corrective actions into the plant.
• Lead structure problem solving training within the plant and lead by example.
• Assist with conducting and preparation of quality audits and reports.
• Work with teams on problem solving initiatives and link actions and outcomes to Control Plans, PFMEA’s, plant inspection points, and Customer returns.
• Responsible for maintaining routine electrical testing of final product.
• Coordinate efforts with the team with corrective action resolution for internal KPI’s and external customer issues (assembly plant complaint and warranty initiatives).
• Perform other miscellaneous duties inherent to the job.

Supervisory Responsibilities

Responsible for providing technical guidance and direction to positions including but not limited to Customer Quality Specialist, Quality Systems Coordinator, Quality Inspectors, Lab and Calibration Technicians, and clerks. Day to day supervision responsibilities include determining departmental training needs, evaluation of subordinate job performance, recommend salary/title changes, and determining hiring actions. Coaching and developing employees for future career advancement and to assure accountability and adherence to established policies and procedures.

Relationships

Maintain positive corporate, employee, customer and vendor working relationships to enable resolution of the most difficult quality issues.

Education, Experience, Certifications

• Minimum of 4 year technical degree in science, engineering or quality. Prefer degree in engineering
• 5-8 years related experience as a quality engineer or equivalent at a corporate and/or manufacturing plant, preferably a tier I supplier in the automotive industry
• CQE preferred
• Six Sigma Certification (Green Belt or Black Belt) preferred

Competencies, Skills, Knowledge

• Demonstrate leadership skills
• Proficient in problem solving - root cause analysis, 5 why, etc.
• Must be quality and customer oriented
• Must have strong problem solving skills
• Knowledgeable in IATF 16949 quality standards; APQP methodology; Control Plans, FMEAs, and PPAPs
• Knowledgeable in Six Sigma and Lean tools
• Familiarity with Quality Operating Systems
• Must be able to work independently and in a team-oriented environment on multiple projects
• Strong skills in statistical methods
• Strong verbal/written communication and interpersonal skills
• Strong computer skills -Windows-based programs

Travel, Additional Requirements

• Travel Expectations: ≤ 15%