Quality Inspector (End Plant)

Jimmy Jazz; Waco (TX); On-site; USD 42,000 - 62,000; Full time

Job summary

Envases Commerce, LLC in Waco, TX is seeking a meticulous Quality Inspector for our high-volume aluminum end plant. You will execute measurements on can ends, document results, and promptly report non-conformities to leadership. The role supports lean manufacturing and SPC/QA processes.

Expect 12-hour rotating shifts, 4 days on/off, and responsibilities spanning shell, liner, and conversion testing with emphasis on traceability and compliance with SOPs. Experience with SAP preferred.

Qualifications

• High School Diploma or GED is required.
• 1–3 years of experience in Quality Control or Inspection in high-speed manufacturing.
• Proficiency in using precision hand tools and accurate data entry.

Responsibilities

• Perform quality checks on can ends at all stages using precision instruments.
• Identify cosmetic and functional defects and report deviations immediately.
• Document test results in the plant QMS/SPC system and maintain logs.

Skills

Precision tools usage

Gage R&R knowledge

SPC/Lean Six Sigma

Data entry

Quality inspection

Education

High School Diploma or GED

Tools

Calipers

Micrometers

Height gauges

Gauges and SPC instruments

Job description

• Location 1901 Wycon Dr,Waco, TX, 76712-8996,United States
• Employee Type FT - Non-Exempt
• Required Degree High school
• Manage Others No

Description

POSITION SUMMARY:

Our Waco, TX facility manufactures aluminum ends/lids for beverage cans commonly used for soft drinks, beers, energy drinks, teas and non-carbonated beverages. Using state of the art end-making technology, this high-speed environment provides rewarding manufacturing opportunities.

We are seeking a meticulous and detail-oriented Quality Inspector to join our Quality Control (QC) team at our high-volume Aluminum End Plant. This individual is responsible for the daily execution of all product quality checks and measurements across the manufacturing lines (Shell, Liner, and Conversion). The Quality Inspector ensures product integrity, accurately documents all findings, and provides immediate feedback to Production leadership to prevent the shipment of non-conforming products.

ESSENTIAL JOB FUNCTIONS:

INSPECTION AND MEASUREMENT EXECUTION

Execute scheduled quality checks on can ends at every stage of the process using specialized precision instruments.

Shell Press Checks: Perform dimensional checks using micrometers and calipers, measuring diameter, flange width, and panel depth.

Compound Liner Checks: Perform wet weight, dry weight, and compound cure tests (e.g., Tanner or MEK test) to verify proper sealing integrity.

Conversion Press Checks: Use advanced specialized gauges, including score depth gauges, tab retention meters, and buckle resistance testers, to verify final critical specifications .

DEFECT IDENTIFICATION AND REPORTING

Visually inspect product for cosmetic defects (e.g., splatter, wrinkles, burrs, scratches) and functional defects (e.g., incomplete scores, voids).

Immediately report any process deviation or non-conforming product found to the appropriate Operator, Supervisor, and Quality Manager.

Initiate and manage the tagging and documentation of Quality Hold material.

DOCUMENTATION AND COMPLIANCE

Accurately input all test data into the plant’s electronic Quality Management System (QMS) or Statistical Process Control (SPC) software.

Maintain all quality log sheets, test result reports, and sample retention records meticulously.

Verify that production operations are adhering to established Standard Operating Procedures (SOPs) related to handling and process settings.

LABORATORY AND EQUIPMENT MAINTENANCE

Perform routine cleaning and basic preventative maintenance on QC laboratory equipment and gauges.

• Assist the Quality Manager in performing Gage R&R studies and supporting external audits by retrieving and presenting historical quality documentation .

Requirements

EDUCATION & EXPERIENCE:

REQUIRED

Education: High School Diploma or GED equivalent.

Experience: 1–3 years of experience in Quality Control or Inspection within a high-speed manufacturing environment (e.g., food/beverage, automotive, or medical devices).

Technical Skills: Proficiency in using precision hand tools (calipers, micrometers, height gauges).

Detail Orientation: High degree of accuracy in measurement and data entry; ability to spot microscopic defects.

PREFERRED

Experience with SAP or other ERP systems.

Knowledge of Lean Six Sigma principles or Statistical Process Control (SPC).

Familiarity with metal forming or high-speed press operations.

GENERAL SKILLS/EXPERIENCE:

Prefer data collection and analysis experience in a high-volume automated manufacturing environment.

Understanding engineering, scientific and other technical information.

Experience of New Product Introduction, reworking design changes and upgrades through to production.

Ability to understand and interpret technical manuals, 2D drawings, P&IDs, fluid and electrical schematics and other engineering documentation.

Proven understanding of BOMs, manufacturability, process design, process validation, assembly methods, design reviews and cost reduction methodologies.

Innovative leader with the ability to identify opportunities and influence organizations to gain support and overcome resistance with data and persuasion.

Ability to develop manufacturing documentation.

Capable of identifying critical process parameters and applying statistics to process measurement and control.

Development and qualification of tooling/equipment skills.

Strong organizational skills and proven ability to maintain accurate, detailed records that will be audited periodically.

Excellent communication and negotiation skills for relaying data (verbally and in-writing) between other employees and clients.

Ability to work on multiple projects at once with tight deadlines.

Excellent analytical and problem-solving skills.

Must be able to identify and execute improvement opportunities through both process improvements and system improvements.

Ability to take ownership and responsibility with little direction.

Ability to be pragmatic in decision making; requires high integrity.

Ability to effectively train people inside and outside their work group.

Preference will be given to qualified local candidates.

SOFTWARE/COMPUTER SKILLS & EXPERIENCE:

Intermediate level of knowledge in basic hardware and software using of a variety of different computer operating systems such as Microsoft Office Work, Excel, OneNote, PowerPoint, Visio, Google

Workspace, Outlook/Gmail and web-site software required

Has the ability to learn new software systems and data management systems quickly

Proficient keyboarding and typing skills

DISCLAIMER:

The above statements are intended to describe the general nature and level of work being performed by people assigned to this job. They are not intended to be an exhaustive list of all responsibilities, duties, and skills required of personnel so classified. Management maintains the right to assign or reassign duties and responsibilities to this job at any time.

ENVIRONMENTAL & PHYSICAL FACTORS:

The physical demands and work environment described below represent the activities and surroundings of the position(s). Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions. Works primarily in a warehouse/manufacturing facility. Daily contact with other departmental personnel. Occasionally works in all weather conditions, extreme temperatures, around chemicals and chemical fumes/emissions, dusty & clean environments. Frequently works with electrical and mechanical hazards. When working with surplus and scrap materials, will frequently be required to work outside and/or in an unaired conditioned warehouse. Continuous use of vision, hearing and speech. Frequent sitting, standing, walking and occasional bending. Will lift, carry, pull / push, and reach for supplies and on occasion lifting (up to 50 lbs.) while performing various aspects of the job. Will need to climb stairs, climb ladders, lift and move objects, requires manual dexterity and repetitive use of keyboard/computer devices/power tools/machining equipment; Wear safety equipment, such as earplugs, goggles, and steel-toed shoes.

HOURS / SPECIAL CONDITIONS:

This position is 12 hour rotating shifts 4 days on and 4 days off; Rotating shifts requires working night shifts; Present to fulfill job duties & meet operational demands/support; Schedule may vary depending on plant operational needs thus flexibility is required which may include long days, evenings, weekends, holidays and overtime; Regular and predictable attendance is an essential function of this position

Envases Commerce, LLC is an Equal Opportunity Employer.