HQ Lake Forest
Foothill Ranch, CA 92610, USA
Description
Quality Management & Leadership
- Lead the site's manufacturing engineering quality function and ensure compliance with company quality standards and customer requirements.
- Develop, implement, and maintain quality management systems, procedures, and work instructions.
- Establish quality goals and performance metrics to drive continuous improvement.
- Manage and mentor quality inspectors, technicians, and quality engineering personnel.
- Collaborate with Operations, Engineering, Supply Chain, and Customer Quality teams to resolve quality issues and improve overall product performance.
Manufacturing Quality Engineering
- Provide quality engineering support for manufacturing processes, products, and equipment.
- Develop and maintain inspection plans, control plans, process flow diagrams, PFMEAs, and related quality documentation.
- Utilize statistical methods and data analysis tools to identify trends, reduce variation, and improve process capability.
- Lead root cause investigations using structured problem-solving methodologies.
- Implement corrective and preventive actions (CAPA) and verify effectiveness.
- Participate in new product introduction (NPI), process validation, qualification activities, and engineering change implementation.
Outgoing Quality Management
- Own the final inspection and outgoing quality process for all products prior to shipment.
- Ensure all outgoing products meet quality requirements, and acceptance criteria.
- Develop and maintain outgoing inspection procedures, sampling plans, and release criteria.
- Lead Production MRB reporting activities and disposition decisions for nonconforming material to drive internal defect and scrap reductions.
- Monitor manufacturing and quality performance metrics such as first-pass yield.
- Coordinate final product audits and product release approvals.
- Drive improvements to reduce customer escapes and field quality issues.
- Support internal manufacturing audits and ISO 9001 relate activities
- Lead quality improvement projects focused on reducing defects, scrap, rework, and cost of poor quality.
- Support Lean Manufacturing, Six Sigma, and operational excellence initiatives.
- Analyze internal and external quality data to identify systemic issues and opportunities for improvement.
- Facilitate cross-functional teams to address recurring quality concerns and implement sustainable corrective actions.
- Act as the primary quality contact for manufacturing-related customer concerns and lead corrective action activities
Qualifications
Education and Experience
- Bachelor’s degree in Engineering, Manufacturing, Industrial Engineering, Quality Engineering, or a related technical field.
- 8+ years of experience of manufacturing quality experience, including quality engineering and quality management responsibilities.
- Experience managing inspectors, technicians, or quality personnel in a manufacturing environment.
- Proven experience with outgoing quality inspection and final product release processes.
- Experience conducting root cause investigations and implementing corrective actions
- ASQ Certified Quality Engineer (CQE), Certified Quality Manager (CMQ/OE), or equivalent certification.
- Lean Six Sigma Green Belt or Black Belt certification.
- Experience with ISO 9001 or other industry-specific quality systems.
- Excellent written and verbal communication skills.
- Strong understanding of quality systems, manufacturing processes, and statistical quality methods.
- Proficiency in SPC, MSA, PFMEA, Control Plans, and process capability analysis.
- Strong leadership, communication, and project management skills.
- Ability to analyze complex data and drive data-based decisions.
- Strong analytical and risk assessment skills.
- Excellent problem-solving and root cause analysis capabilities.
- Experience using ERP, MES, quality management systems, and data analysis tools.
- Ability to work effectively in a fast-paced manufacturing environment and drive cross-functional accountability.
Salary Range: $100k/yr - $150k/yr
Work Location: Onsite
Equal Opportunity Employer
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