Quality Engineer

Sonaca; Washington, Northern (MO, KY); Hybrid; USD 80,000 - 110,000; Full time

Job summary

Sonaca North America is seeking a Quality Engineer to interpret contract requirements, drawings, data sets, and specifications to ensure compliance within the QMS. The QE will support the full lifecycle from proposal review through delivery and quality acceptance.

Responsibilities include customer interfacing, audit support, inspection planning, process audits, and collaboration with cross-functional teams to drive continuous improvement and adherence to AS9100 quality standards.

Qualifications

• FAI per AS9102 is required.
• Auditing experience for AS9000/AS9100 is desirable.
• Strong root cause analysis and corrective action skills.
• Proficient in MS Office and enterprise applications.

Responsibilities

• Identify and communicate Customer contractual requirements.
• Provide interface to the Customer for quality activities.
• Support customer or industry quality audits or certifications.
• Create Quality Assurance Program Plans and update procedures.
• Conduct process and product audits to ensure compliance.
• Support design reviews, verification, and IPT activities.
• Create inspection plans and First Article Inspection (FAI) plans.
• Train personnel on inspection criteria and process improvements.
• Lead team-based corrective actions and continuous improvement.
• Use SPC tools to analyze process capability and performance.
• Collaborate with cross-functional teams on-site.

Skills

FAI AS9102

Auditing

Root cause analysis

MS Office

Education

Bachelor's degree in engineering/quality/science

Tools

CATIA familiarity

MRP/PLM software

Job description

POSITION SUMMARY

We are currently seeking a Quality Engineer (QE). The QE responsible for interpreting Customer contract requirements, engineering drawings & data sets, specifications, and other technical information to ensure compliance and proper implementation in the Sonaca North America Quality Management System (QMS). The role of the QE spans the entire scope of the QMS, from contact/proposal review through final delivery and documentation of quality acceptance. In all actions, the QE will support Sonaca North America’s Strategy, Quality Policy, and Values by supporting our commitment to total customer satisfaction, quality products and services, and employee development.

ESSENTIAL JOB RESPONSIBILITIES

• Identify and communicate Customer contractual requirements
• Provide interface to the Customer for quality related activities
• Host and provide support for customer or industry quality audit or certification activities
• Create Quality Assurance Program Plans, as applicable
• Update and maintain procedures and work instructions to ensure compliance with Customer requirements
• Conduct process and product audits in support of quality compliance
• Participate in design review, design verification, and Integrated Product Team (IPT) support, as required
• Create inspection plans, and methods for the manufacturing operations, including inspection equipment and tools necessary to provide efficient inspection processes. This would include the creation of First Article Inspection (FAI) plans, as required.
• Assist and train personnel in procedures and processes establishing and documenting inspection criteria and process improvements including process auditing
• Participate in and lead team based corrective action and continuous improvement efforts related to continuous quality improvement
• Utilize qualitative and statistical methods and tools to collect, summarize, analyze, interpret and communicate process capability and performance. This would include the use of key statistical process control (SPC) tools.
• Collaborate and communicate effectively with cross-functional teams and departments on-site.

EDUCATION AND EXPERIENCES

Bachelor's degree from four-year College or University with major course work in engineering, quality, or science preferred along with 5+ years Quality Engineering experience in the aerospace industry. Equivalent combination of education and experience will be accepted. Knowledge of the Aerospace industry is preferred. Inspection of detail parts, tooling and assemblies required. Aerospace inspection experience and knowledge of computer aided design systems and digital product definition or model based definition objects is preferred. Experience working with CATIA.

QUALIFICATIONS & RESPONSIBILITIES

First Article Inspection (FAI) per AS9102 Net-Inspect Application Auditing experience required, preferably to AS9000/AS9100. Lead Auditor certification for AS9000/AS9100 preferred. Experience in performing root cause analysis and corrective action development. Excellent computer skills in Microsoft Office Suite and the ability to use enterprise applications (e.g., material resource planning, product lifecycle management) and a variety of special software applications on a daily basis. Certification to the Body of Knowledge for ASQ Quality Engineering preferred. US Citizenship.

PHYSICAL REQUIREMENTS & LOCATION

Physical Requirements: Ability to sit or stand for extended periods of time Noise levels ranging from quiet to extremely loud Required to wear Personal Protective Equipment (PPE) when working on the manufacturing floor including, but not limited to, eye, ear, and foot protection May occasionally lift and /or move up to 10-50 pounds This is an on-site position

DISCLAIMER

This document is only a summary of the typical functions of the job, not an exhaustive or comprehensive list of all possible job responsibilities, tasks, and duties. The responsibilities, tasks, and duties may differ from those outlined in the job description and other duties, as assigned, may be required. This document does not create an employment contract. Employees of the Company are employed on an “at will” basis and may be terminated at any time.

Sonaca North America is an equal employment opportunity employer. Consistent with applicable law, Sonaca North America provides access and opportunities to those with disabilities. This includes providing reasonable accommodation to individuals with disabilities and disabled veterans who seek to access the company’s online application system. If an applicant is unable to fully access the online application system, Sonaca North America will provide a reasonable accommodation. Applicants with disabilities may contact us at 636-916-2400 for assistance accessing the on-line application system. Callers should have a detailed description of the requested accommodation, their name and preferred method of contact ready for Sonaca North America‘s Human Resources Department. Sonaca North America will make every effort to respond within two (2) business days. This phone number is not for the general submission of application materials. Sonaca North America is an E-Verify Employer. Sonaca North America is an Equal Employment Opportunity/Disability/Veterans Employer

Sonaca North America is driven by a passion for innovation and a commitment to excellence. As a leading provider of aerospace and defense solutions, we are dedicated to making air and space travel safe and sustainable. We have 13 locations across North America and our engineering expertise and operational excellence set us apart from the competition. Since the beginning in 1948, we have a proven track record of delivering high-quality products and services that are reliable, safe, and efficient. Our team of experts is dedicated to staying ahead of the curve in the aerospace and defense industry, utilizing the latest technologies and processes to ensure that we deliver the best possible solutions to our customers.