Location: Utah
Work Arrangement: 100% onsite
Employment Type: Contract / Consulting
About this position
We are seeking a Senior Quality Engineer / Quality Engineering Consultant to provide hands-on quality leadership and technical support within a medical device manufacturing environment.
This is an excellent opportunity for a senior-level Quality Engineer who can hit the ground running, take ownership of complex quality investigations, reduce investigation backlogs, strengthen manufacturing controls, and help stabilize a high-risk medical device product line.
Key Responsibilities
- Provide senior-level quality engineering support and technical guidance to a developing Quality team.
- Assess current quality processes, team capabilities, and areas requiring improvement.
- Lead and support investigations involving nonconformances, SCARs, audit findings, customer complaints, and manufacturing issues.
- Drive investigations beyond simple "operator error" conclusions to identify systemic root causes and effective corrective actions.
- Develop and implement appropriate process controls and containment strategies to stabilize manufacturing operations.
- Support the resolution and closure of a significant backlog of quality investigations and documentation.
- Apply structured root cause analysis, CAPA, and continuous improvement methodologies.
- Support manufacturing processes including molding, extrusion, gluing, welding, tipping, over molding, assembly, packaging, and labeling.
- Investigate issues involving exposed wire, cold braid, tipping flash, sealing, labeling, sterilization, line clearance, and other manufacturing defects.
- Partner closely with Manufacturing Engineering to evaluate equipment-related issues and determine appropriate process and quality controls.
- Support process validation, equipment qualification, and validation activities associated with process or equipment changes.
- Utilize quality data and statistical methods, including SPC, to monitor and improve manufacturing processes.
- Work with both internal and external suppliers on quality issues, investigations, and SCARs.
Manufacturing Environment
The facility manufactures high-risk medical devices used in cardiac procedures. Products are vertically integrated and may involve:
- Plastic molding and extrusion
- Tubing and reinforced tube construction
- Tipping
- Welding and bonding
- Over molding
- Sealing
- Packaging and labeling
- Third-party sterilization
Required Qualifications
- Bachelor's degree in engineering, Quality, or a related technical discipline.
- Strong experience as a Quality Engineer in a regulated medical device manufacturing environment.
- Senior-level experience leading quality investigations and resolving complex manufacturing issues.
- Strong knowledge of root cause analysis, nonconformance investigations, SCARs, CAPA, and audit remediation.
- Experience with process validation and equipment qualification.
- Experience working with manufacturing processes such as molding, extrusion, welding, bonding, gluing, or assembly.
- Strong understanding of medical device quality systems and regulated manufacturing practices.
- Experience using SPC/statistical analysis to evaluate and control manufacturing processes.
- Ability to work independently and provide technical leadership to a developing team.
- Strong written and verbal communication skills.
- Comfortable interacting directly with customers and serving as the quality representative for a product line.
- Demonstrated ability to quickly assess problems, establish priorities, and drive issues to resolution.
Preferred Qualifications
- Previous leadership, mentoring, or manager-level Quality Engineering experience.
- Experience in a contract manufacturing environment.
- Experience supporting high-risk or Class II/III medical devices.
- Supplier quality and SCAR experience.
- Experience with manufacturing process improvement and error-proofing.
- Lean/Six Sigma or similar continuous improvement experience.