Quality Engineer

Bharat Forge Aluminum USA, Inc.; Sanford (NC); On-site; USD 65,000 - 95,000; Full time

Job summary

Bharat Forge Aluminum USA, Inc. is seeking a Quality Engineer to support quality systems across casting, forging, finishing and machining.

This hands-on role includes product inspections, metallurgical testing, and dimensional validation to ensure compliance with customer and internal standards. You will develop inspection and control plans, perform measurements with CMMs and micrometers, and lead root cause analyses using 8D, 5-Why and Fishbone techniques.

Qualifications

• Quality systems knowledge: APQP, PPAP, FMEA, MSA, SPC.
• Read and interpret blueprints with GD&T.
• Hands-on inspection with measuring equipment.
• Strong problem solving and analytical skills.
• Experience with quality software and ERP systems.
• Effective communication and teamwork.
• Manage multiple priorities in a fast-paced manufacturing environment.
• Understand safety and regulatory compliance in manufacturing.
• Project management and documentation control.

Responsibilities

• Support quality assurance across casting, forging, finishing, and machining production processes.
• Develop and maintain inspection plans, control plans, and PFMEAs.
• Conduct product inspections and metallurgical tests (hardness, ultrasonic, dimensional, surface finish).
• Operate and interpret results from CMMs, micrometers, roughness testers, and hardness testers.
• Perform root cause analysis and corrective actions using 8D, 5-Why, Fishbone.
• Support incoming, in-process, and final inspections for conformance to specs.
• Ensure compliance with IATF 16949, ISO 9001, and customer requirements.
• Maintain quality data records and nonconformance reports.
• Collaborate with cross-functional teams for continuous improvement.
• Participate in audits (internal, customer, third-party).
• Train production and maintenance personnel in quality requirements.
• Other responsibilities as assigned.

Skills

APQP/PPAP

GD&T

Problem solving

Communication

Education

Bachelor's degree in Industrial/Mechanical/Manufacturing Engineering

Tools

CMMs

Micrometers

Roughness testers

Hardness testers

ERP systems

MS Office

Job description

Description

The Quality Engineer plays a key role in supporting the quality systems and processes across casting, forging, finishing, and machining operations. This position is hands‑on, with direct involvement in product inspections, metallurgical testing, and dimensional validation to ensure compliance with customer and internal quality standards.

Duties / Responsibilities

• Support quality assurance efforts throughout the casting, forging, finishing, and machining production processes.
• Develop and maintain inspection plans, control plans, and PFMEAs.
• Conduct hands‑on product inspections and metallurgical tests, including hardness, ultrasonic, dimensional, and surface finish testing.
• Operate and interpret results from quality tools and equipment such as CMMs, micrometers, roughness testers, and hardness testers.
• Perform root cause analysis and implement corrective and preventive actions using 8D, 5‑Why, and Fishbone techniques.
• Support incoming, in‑process, and final inspections for conformance to engineering specifications and customer requirements.
• Ensure compliance with applicable standards, including IATF 16949, ISO 9001, and customer‑specific requirements.
• Maintain accurate records of quality data, test results, and nonconformance reports.
• Collaborate with cross‑functional teams to support continuous improvement initiatives and resolve quality issues.
• Participate in internal, customer, and third‑party audits.
• Train production and maintenance personnel in quality requirements and procedures.
• Other responsibilities and projects assigned.

Requirements

Required Skills / Abilities

• Strong working knowledge of quality systems and tools (APQP, PPAP, FMEA, MSA, SPC).
• Ability to read and interpret blueprints and technical drawings with proficiency in GD&T.
• Hands‑on experience with measuring equipment and product inspection techniques.
• Strong problem‑solving and analytical skills.
• Proficiency with quality software, ERP systems, and Microsoft Office Suite.
• Effective communication and teamwork abilities.
• Ability to manage multiple priorities in a fast‑paced manufacturing environment.
• Understanding of safety practices and regulatory compliance in manufacturing settings.
• Project management and documentation control capabilities.

Education and Experience

• Bachelor’s degree in Industrial Engineering, Mechanical Engineering, Manufacturing Engineering, or related technical field.
• 3–5 years of quality engineering experience in a manufacturing environment, preferably involving metal components or automotive parts.
• Experience in casting, forging, machining, or finishing processes is highly desirable.
• CQE certification or Six Sigma certification is a plus.

Physical Requirements

• Prolonged periods standing and walking.
• Able to bend, stretch, push, pull, and move as needed to reach, clean, and service machinery.
• Must be able to visually inspect machines.
• Must be able to lift and carry up to 50 pounds.

Commitment to Equal Opportunity

Bharat Forge is committed to providing equal employment opportunities to all individuals regardless of race, color, religion, sex (including pregnancy, childbirth, and related medical conditions), sexual orientation, gender identity or expression, national origin, age, disability, genetic information, marital status, veteran status, or any other protected characteristic under applicable federal, state, or local laws.