Quality Engineer - Plastics Manufacturing - Mayfield PA

Westlake Plastics

Mayfield (PA)

On-site

USD 30,307 - 41,328

Full time

14 days+

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Benefits offered by this job

Competitive hourly pay
Medical, dental, vision
PTO & paid vacation
Birthday off
401K match

Job summary

Westlake Plastics, a world-leading plastics manufacturer, seeks an entry-level Quality Engineer to assist in maintaining ISO 13485/ISO 9001 systems and support process improvements.

You'll work with quality, maintenance, and operations teams to reduce rejects, develop best practices, and support audits and new product introduction.

Qualifications

  • Bachelor of Science in material science with 1+ year industrial experience.
  • ASQ CQE is a plus.
  • Familiarity with ISO quality systems and audits.

Responsibilities

  • Support quality system maintenance to ISO 13485 / ISO 9001 requirements.
  • Assist with ISO certification activities and customer audits.
  • Develop process routings, inspection methods, and reporting requirements.
  • Lead CAPA efforts and resolve internal rejects and customer issues.
  • Collaborate with production to drive continuous improvement and validate changes.
  • Prepare documentation for manufacturing processes and tests.
  • Support new product introduction and product stewardship activities.
  • Promote safe working practices and participate in safety initiatives.

Skills

Material science
Statistics
Independent work
Laboratory practices
Communication
Attention to detail

Education

BS in Material Science

Tools

Minitab
R
MS Office

Job description

Description

Westlake Plastics is a world-leading manufacturer in extrusion and compression molding technologies of high-performance thermoplastics. Close collaboration with our customers and new product development have been the hallmarks as we celebrate 75 years of success.

Westlake Plastics offers a competitive hourly pay rate. Employees receive benefits (medical, dental, prescription, and vision), PTO, paid vacation, as well as birthday off and employer-matched 401K.

Quality Engineer duties and responsibilities include but are not limited to:

The Quality Engineer position is an entry level role working directly with the Quality and Operations leaders in meeting the goals of evaluating existing processes systems to reduce rejects and costs, and to develop best practices for improved performance as well as implementing and supporting all quality initiatives including meeting all quality objectives.

Essential Job Functions Of The Quality Engineer
  • Support Maintenance of Quality System Certification requirements: Lead and support all activities as necessary to ensure compliance of internal processes with established internal requirements and external commitments.
  • Support the maintenance of the integrity of the quality systems by ensuring adherence to the ISO 13485 and ISO 9001 Quality System requirements.
  • Assist with ISO certification and customer audits.
  • Support New Product Introduction: Assist in product stewardship documentation collection, preparation, organization, and deployment with internal systems.
  • Support development of process routing, control plans, inspection methods and reporting/certification requirements for product.
  • Lead and support Corrective and Preventive Actions for Process Improvements, Internal Rejects as well as Customer Complaints.
  • Assist in the analysis, development, and implementation of preventive actions, which proactively resolve product process and systems issues.
  • Participate in continuous improvement activities which result in sustained performance improvements.
  • Troubleshoot existing and new products and processes working closely with production, quality, and process development.
  • Lead and Support Testing and Analysis: Gather product, process data, and perform analysis to help support corrective actions, qualifications, and continuous improvement.
  • Lead and assist with test sample preparation, testing, analysis, and certification as required.
  • Support Inspection activities as necessary.
  • New Resource Acquisition and Commissioning: Order, install and qualify new equipment when deemed necessary.
  • Create documentation to support manufacturing processes.
  • Write and perform process validations (IQ, OQ, PQ).
  • Demonstrate good working knowledge and application of validation and statistical techniques.
  • Interface with External Parties as needed, such as Customers, Suppliers and Vendors.
  • Actively promote and participate in cross-functional teamwork environment.
  • Interface directly with production supervisors, operators, and engineers in resolving production problems.
  • Actively promote a safe working environment. Support all safety initiatives.
  • Other tasks as directed by the Quality Manager and Director of Quality.
Required Skills And Education
  • Understanding of material science with polymer preferred, including the various testing techniques.
  • Understanding of the use of statistics for understanding processes and trends, and proficiency with statistical analysis packages such as Minitab or R.
  • Ability to learn, organize, and conduct assigned projects independently.
  • Familiarity with scientific methods, strong laboratory practices, and understanding of safe work practices.
  • Exceptional PC skills, specifically using MS Word, Excel, and Power Point; plotting capabilities, and spreadsheet calculations.
  • Flexible and adaptable to change. Ability to manage multiple short- and long-term projects simultaneously.
  • Strong written and verbal communication skills.
  • Impeccable attention to detail.
  • Bachelor of Science in applicable major such as material science with a minimum of 1-year relevant industrial experience.
  • ASQ Certification such as CQE (certified Quality Engineer) is a plus.
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