Quality Engineer

3-Dimensional Services Group; Lapeer, Rochester Hills (MI, MI); On-site; USD 70,000 - 90,000; Full time

Job summary

3-Dimensional Services Group is seeking an Experienced Quality Assurance professional at their facility in Rochester Hills, MI. You will ensure product quality requirements are identified and maintained, and you will work with cross-functional teams to uphold AS-9100/IATF16949 standards and PPAP documentation.

Responsibilities include supporting APQP/PPAP, conducting tests, setting up inspection modes, and driving containment of nonconforming product.

Qualifications

• BS Degree or Technical Degree, and equivalent experience.
• High School Diploma or GED is required.

Responsibilities

• Support Program Managers in APQP/PPAP documentation.
• Test parts functionally, dimensionally, physically.
• Communicate technical issues to management and customers.
• Collaborate with operations, engineering, manufacturing, and inspection to ensure quality.
• Set up inspection modes and train personnel on fixtures.
• Stop production for nonconforming product to protect customer satisfaction.
• Evaluate nonconforming material, identify root cause, report trends.
• Participate in product development meetings to review changes and specifications.
• Coordinate with customers on quality performance and corrective actions.

Skills

PPAP/APQP

SPC

MSA

FMEA

8D Problem Solving

ISO 9001

AS 9100

IATF 16949

Gage R&R

Blueprint Reading

Supplier Relations

Microsoft Excel

Microsoft Word

PowerPoint

Communication Skills

Education

BS or Technical Degree

High School Diploma or GED

Tools

Measurement Instruments

Calibration Tools

Job description

Level: Experienced
Job Location: UPS - Rochester Hills, MI 48309
Position Type: Full Time
Job Shift: Day
Job Category: QA - Quality Control

JOB PURPOSE

To ensure product quality requirements are identified and implemented in order to meet customer requirements. Ensuring that the Quality systems/criteria are developed, documented, and maintained for consistent quality assurance.

ESSENTIAL DUTIES AND RESPONSIBILITIES

• Responsible to support Program Managers in development and submission of all APQP documentation required for PPAP, PSO, etc.
• Testing of parts as needed (Functional, Dimensional, Physical properties, etc.).
• Effectively communicate technical issues, solutions, ideas and concepts to a diverse audience including Program Managers, Customers, and Executive Management.
• Collaboration with cross-functional teams including operations, engineering, manufacturing, and inspection to ensure high quality product is delivered to our customers.
• Responsible for setting up inspection modes.
• Conduct proper training to appropriate personnel on Fixtures.
• Work with all levels of the team to ensure customer concerns and requirements are understood and communicated.
• Stop production when nonconforming product is discovered to ensure customer satisfaction.
• Evaluate nonconforming material and identify root cause and report on quality problems or trends for internal and external issues.
• Participate and provide input in product development meetings to review engineering changes, manufacturing methods, planning and process specifications related with (to) product quality.
• Coordinate with customers, related to the quality performance trends and corrective action.
• Communicate production and quality issues with employees and supervisors when necessary.
• Assist in the preparation of 8-D’s, 5Y’s, and present the reports to team members.
• Controls product quality through the development and use of P-FMEAs, Control Plans, Process Flow Charts, SPC, Operator Description Sheets, Quality Alerts, and creating Quality Gates into the production process.
• Develop and implement customer required programs (FMEA’s, Control Plans, Flow Charts, Quality Inspection Instructions, SOP’s, Quality Alerts and etc.) and may be instrumental in delivery of PPAP documentation.
• Use data analytics for products/processes to investigate nonconformance history, identify trends, and drive action to reduce defects.
• Ensure containment on customer/supplier quality issues and at customer/supplier sites.
• Ensure timely completion of internal audit activities as well as layered process audits.
• Assist appropriate Program Manager in creating a plant wide environment which champions quality in all aspects of products, services and personal relationships.
• Lead and participate in nonconformance investigations to analyze and determine root cause, define corrective actions, and ensure corrective action implementation is effective.
• Supports product launches and ensures that process changes are communicated to the supplier.
• Knowledge of AS-9100, and IATF-16949 standards and supports Policy and Procedure development.
• Assists with monitoring assembly operations to determine compliance.
• Participate in/initiate cross functional teams in the pursuit of effective problem solving and mistake proofing quality problems.
• Support and work with Materials and Production departments to plan and perform Run Rates.
• Perform other duties deemed necessary.
• Ensure adherence to all company policies and procedures (i.e., quality manual, associates handbooks, level II procedures, etc.).
• Support Health/Safety/Environmental investigations and the 8D process in order to develop root cause analysis for problem resolution as required.

QUALIFICATIONS AND EXPERIENCE

• BS Degree or Technical Degree, and equivalent experience.
• High School Diploma or GED is required.

PROFESSIONAL EXPERIENCE AND SKILLS

• PPAP, APQP, SPC, MSA, FMEA, QOS, 8D problem solving experience.
• Quality Systems such as ISO9001, AS-9100, IATF16949, knowledge and working experience.
• Knowledge of inspection techniques and measurement instrument usage.
• Capable of performing Gage R&R, capability studies, and reading blue prints.
• Previous supplier relations experience.
• Strong written and oral communication skills, computer skills with knowledge of Microsoft Word, Excel, Power Point, etc.
• Ability to define problems, collect data, establish facts, and draw valid conclusions.
• 3+ years of relevant work experience in Aerospace or Automotive Manufacturing Quality.
• Excellent organizational & time management skills.
• Self-Motivated and able to perform duties with minimal supervision.
• Works well in a team environment.
• Working knowledge of Microsoft Outlook, Word and Excel.

JOB TYPES

Full-time, Permanent

BENEFITS

• 401(k)
• Dental insurance
• Flexible spending account
• Health insurance
• Life insurance
• Paid time off
• Tuition reimbursement
• Vision insurance

SCHEDULE

• 8 hour shift
• Overtime
• Weekends as needed

WORK SETTING

In-person Manufacturing facility

ABILITY TO RELOCATE

Relocate before starting work (Required)

WORK LOCATION

In person