Quality Engineer

Pexco; Athol (MA); On-site; USD 80,000 - 120,000; Full time

Job summary

Pexco is seeking a Quality Engineer to provide extensive quality engineering and metrology support for manufacturing. The role includes mentoring QA staff, failure investigations, disposition of nonconforming materials, risk analysis, and defining/refining inspection plans.

Occasional heavy focus on metrology and 3-shift coverage to ensure on-time launches. Responsibilities span SPC, calibration, MRB coordination, and PPAP activities, with emphasis on data-driven quality improvements and

Qualifications

• Minimum three years in a manufacturing environment.
• Bachelor Degree in Engineering and ASQ CQE certification.
• Geometric Tolerancing knowledge and ISO-13485/TS16949 exposure.

Responsibilities

• Own the Quality Management System and drive continuous improvement on the floor.
• Develop control plans, process instructions, and sampling plans.
• Lead internal/external audits and manage supplier quality.
• Apply Six Sigma tools and conduct FMEA (DFMEA/PFMEA).
• Perform data collection, SPC, and root cause analysis (8D).
• Coordinate MRB and write inspection procedures; support metrology.

Skills

Quality engineering

Metrology

Six Sigma

FMEA

Root cause analysis

Statistical analysis

Problem solving

Communication

Education

Bachelor Degree in Engineering

ASQ Certified Quality Engineer

Geometric Tolerancing

ISO-13485 / TS16949 familiarity

Tools

CMM

Vision systems

Laser measurement

CT scanning

Microsoft Office

Job description

Athol, MA
764 South Athol Road
Athol, MA 01331, USA

Description

environment. This position provides extensive and diversified quality engineering and metrology support for manufacturing products and processes while driving systems & completing projects in broad areas of assignment. Basic responsibilities include, Quality/ technical support, metrology, mentoring and training of quality assurance employees, failure investigation, disposition of nonconforming materials, conducting and updating risk analysis documentation defining/refining quality inspection plans, performing data collection, and trending of key metrics, and identifying and addressing supplier quality issues.

These responsibilities would include ensuring key performance targets of the business are achieved while maintaining up to date accurate tracking information. This position must work closely with other departments to provide information in a timely manner.

RESPONSIBILITIES

• Responsible for the Quality Management System and driving continuous improvement on the manufacturing floor.
• Works in a team capacity to create control plans, process instructions, inspection and testing requirements, statistical process control (SPC), and calibration & measurement system analysis.
• Conducts internal and external audits.
• Manages Supplier and Customer Quality.
• Applies Six Sigma principles, tools and methodology.
• Participates in failure mode effect analysis (FMEA) including Design (DFMEA) and Process (PFMEA).
• Inspection Reports (FAIR) for new part introduction and existing part revisions.
• Writes or reviews technical and performance specifications, quality levels, sampling plans, and inspections procedures.
• Analyze statistical data and product specifications to determine standards and establish quality and reliability objectives of finished product.
• Ensures flawless launch execution to committed dates.
• Drives root cause and corrective action analysis, including use of 8D process and other tools utilized to identify root cause of failure.
• Coordinates the MRB process to identify, evaluate, and dispose of nonconforming products.
• Specifies inspection and testing mechanisms and equipment.
• Supports the mechanical inspection of plastic and metal components through advanced fixture design and performing dimensional measurements using CMM, Vision, Laser, CT, and manual instruments.
• Writes or reviews technical and performance specifications, quality levels, sampling plans, and inspections procedures.
• Quality Plans should include performance metrics and detailed milestones to track progress.
• Oversee and perform data collection, as well as interpret results to coordinate improvement efforts utilizing various statistical methods.
• Reviews receiving inspections of materials and supplies (Boxes/Packaging) for the specific program.
• Recommends revision of specifications when indicated.
• Interfaces with all other levels within the organization and with customers and suppliers on quality related issues.
• Responsible for the quality of Assigned products on 3 shifts (up to 7 days a week).
• Proficient with Microsoft Office (i.e. graphs, charts, formulas).
• High Mechanical Aptitude.

QUALIFICATIONS

• Minimum Three (3) Years of Experience in a manufacturing environment.
• Bachelor Degree in Engineering.
• Blue Print Reading and Dimensional Analysis Proficiency.
• Contact and Non-Contact Metrology Background.
• Geometric Tolerancing.
• ISO-13485 background / TS16949 background.
• Lean Manufacturing Experience (specifically: one-piece flow, Value Stream Mapping, Standard Work, Visual Factory).
• Experience in a Quality Engineering function including mechanical inspection of parts, a plus.
• ASQ Certified Quality Engineer.
• Engineering problem solving/decision making.
• Strong knowledge of PPAP/High Volume Process and Part Validation Techniques.
• Experience with Process Validation and/or Test Method Validations (for example: IQ, OQ, PQ and/or TMV).
• Strong statistical analysis and mathematical ability a must.
• Ability to perform metrology on plastic parts.
• Proficient with Microsoft Office (i.e. graphs, charts, formulas).

COMPANY OVERVIEW

Performance Plastics - www.performanceplastics.com

Performance Plastics has molded PEEK since the material was first introduced in the early 1980s and we have extensive experience injection molding Torlon, various fluoropolymers (e.g. PFA, FEP, PVDF, ETFE, etc.) and other high performance thermoplastic compounds. Further, our company is one of the few able to injection mold fluoropolymers using 8 cavity, high volume molds with hot runner systems to produce thin-walled intricate parts.

Pexco is a leading component supplier across a variety of industrial end markets and applications with production facilities in the US, Mexico and Canada. The Company is primarily engaged in designing and manufacturing extruded plastic tubes and profiles by way of an expansive twelve-site footprint, but also offers a variety of differentiated, value-added services, including design, prototyping, die building, sub assembly, fabrication, and supply chain management. Pexco’s innovative products are used for fluid handling, electrical insulation, traffic safety, infrastructure, and lighting applications in aerospace & defense, medical, electronics & semiconductors, environmental testing, pharmaceuticals, food & beverage, and other high-growth end-markets. The Company sells directly to more than 2,000 customers comprised of OEMs and end-users, as well as through distribution in certain markets.

The above statements are intended to describe the general nature and level of work being performed by people assigned to this position. They are not intended to be construed as an exhaustive list of all responsibilities, duties and skills required of personnel so classified.

Pexco is proud to be an equal opportunity workplace and is an affirmative action employer. We are committed to equal employment opportunity regardless of race, color, ancestry, religion, sex, national origin, sexual orientation, age, citizenship, marital status, disability, gender identity or Veteran status.

Equal Opportunity Employer
This employer is required to notify all applicants of their rights pursuant to federal employment laws.For further information, please review the Know Your Rights notice from the Department of Labor.