Quality Assurance Engineer

Qualitrol; Village of Fairport (NY); On-site; USD 83,000 - 155,000; Full time

Job summary

Qualitrol in Fairport, NY is seeking a hands-on Design Quality Engineer to join our Industrialization team. You will partner with R&D, Manufacturing Engineering, Operations, Global Quality, and Supply Chain to ensure products meet quality, manufacturability, and reliability goals throughout development and transition to production.

The role covers mechanical design quality, PCB/PCBA and electronics quality, software/firmware quality, and DFMEAs/PFMEAs, with emphasis on CTQs, DFMEA, and risk

Qualifications

• Bachelor's degree in mechanical, manufacturing, industrial, electrical or quality engineering or related field.
• Proven experience in design quality and manufacturing engineering.
• Strong knowledge of GD&T, tolerances, materials, assemblies and processes.
• Experience with DFMEA/PFMEA, root-cause analysis, verification & validation.

Responsibilities

• Lead design quality for mechanical components, assemblies and electromechanical products.
• Review drawings, specs and manufacturing requirements with a focus on quality.
• Develop DFMEAs/PFMEAs and drive risk reduction actions.
• Define verification plans, production tests and reliability testing.
• Support NPI and transition to full-scale manufacturing.

Skills

Quality engineering

Mechanical design

DFMEA/PFMEA

Root-cause analysis

Six Sigma

DOE

Process capability

MSA

Education

Bachelor's degree in Mechanical Engineering

Bachelor's degree in Manufacturing Engineering

Bachelor's degree in Industrial Engineering

Bachelor's degree in Electrical Engineering

Bachelor's degree in Quality Engineering

Job description

Fairport, NY, United StatesRole: Design Quality EngineerLocation: Fairport, NYThis is an outstanding place to work!It all starts with the people. You will love working with colleagues who have a genuine desire to innovate and solve complex problems. We come to work every day striving to make the organization better than it was the day before—asking tough questions, pushing boundaries, and supporting each other in an environment that values authenticity, clarity, inclusion, and diversity. Qualitrol associates enjoy the autonomy, breadth of responsibility, and creativity typical of a medium-sized company, while benefiting from the resources, standard methodologies, and career opportunities of a Fortune 500 organization like Ralliant.Job SummaryWe are seeking a highly motivated and hands-on Design Quality Engineer to join our Industrialization team at Qualitrol. Reporting to the Global Industrialization Director, this role will partner with R&D, Manufacturing Engineering, Operations, Global Quality, Supply Chain, and other teams to ensure products are designed for quality, manufacturability, reliability, testability, and long-term performance.This is a multidisciplinary engineering role with a strong emphasis on mechanical design quality and manufacturing, complemented by working knowledge of electronic hardware, PCB/PCBA manufacturing, and software/firmware quality.The Design Quality Engineer will engage early in the product development lifecycle to identify Critical-to-Quality (CTQ) requirements, assess design and manufacturing risks, establish verification and production test strategies, and ensure robust transition of products from development into production. The successful candidate will combine strong engineering fundamentals, practical problem solving, and a continuous-improvement mindset with a willingness to adopt AI, automation, and data-driven engineering tools.Here’s Where You’ll Demonstrate Your ProficiencyDesign Quality & Manufacturability: Partner with product development teams from concept through production to ensure products are designed for quality, manufacturability, assembly, testability, serviceability, and reliability. Translate customer and product requirements into measurable CTQs and apply DFM/DFA principles to reduce manufacturing complexity, variation, defects, and cost.Mechanical Design Quality: Provide quality engineering leadership for mechanical components, assemblies, enclosures, interfaces, and electromechanical products. Review engineering drawings, specifications, materials, tolerances, and manufacturing requirements. Apply knowledge of GD&T, tolerance analysis, dimensional inspection, and mechanical fit/function to identify and mitigate design and manufacturing risks.Manufacturing Processes: Evaluate processes such as machining, sheet metal fabrication, molding, casting, fastening, sealing, bonding, and mechanical assembly. Identify potential failure mechanisms involving tolerance stack-up, vibration, shock, thermal effects, environmental exposure, wear, material selection, and assembly variation.Electronics & PCB Quality: Participate in electronic hardware and PCB/PCBA design reviews with emphasis on manufacturability, assembly, testability, component/process risks, and reliability. Apply working knowledge of schematics, PCB assemblies, electronic components, connectors, soldering, and electronic manufacturing processes.Software & System Quality: Collaborate with firmware and software teams on requirements, verification strategies, defect management, and release readiness. Support system-level validation and root-cause investigations involving interactions between mechanical hardware, electronics, firmware, and software.FMEA & Risk Management: Lead and maintain DFMEAs and PFMEAs, ensuring identified risks are translated into appropriate design controls, process controls, verification activities, and corrective actions. Incorporate learning from prototypes, validation, manufacturing, suppliers, and field performance.Verification, Reliability & Production Testing: Define inspection methods, production tests, acceptance criteria, and validation approaches for mechanical, electrical, and system-level requirements. Develop or oversee test fixtures, gauges, and production test systems. Establish appropriate environmental, thermal, vibration, mechanical stress, life-cycle, and accelerated reliability testing.New Product Introduction: Support products through prototype, design verification, pilot production, qualification, and transition to full-scale manufacturing. Partner with Manufacturing Engineering and Operations to establish manufacturing processes, quality controls, test requirements, and production-readiness criteria.Problem Solving & Continuous Improvement: Lead structured root-cause investigations using methodologies such as 5-Why, Fishbone, 8D, DMAIC, statistical analysis, and DOE. Use manufacturing and quality data to identify trends, reduce variation, improve process capability and yield, and drive sustainable corrective and preventive actions.AI, Automation & Digital Engineering: Demonstrate curiosity and willingness to responsibly adopt AI-enabled tools, automation, and data analytics. Identify opportunities to improve failure analysis, quality data analysis, test development, FMEA preparation, technical documentation, and engineering productivity while maintaining appropriate data security, validation, and engineering judgment.The Successful Candidate Will Demonstrate the Following Skills and ExperienceBachelor's degree in Mechanical Engineering, Manufacturing Engineering, Industrial Engineering, Electrical Engineering, Quality Engineering, or a related technical discipline.Proven experience in design quality, quality engineering, manufacturing engineering, product development, or a related engineering role.Strong understanding of mechanical design and manufacturing principles, including engineering drawings, GD&T, tolerances, materials, assembly methods, dimensional inspection, and manufacturing processes.Strong understanding of quality engineering principles including CTQs, DFMEA/PFMEA, root-cause analysis, verification and validation, reliability testing, and process controls.Practical knowledge of Six Sigma statistical methods, including process capability analysis, control charts, measurement system analysis (MSA), hypothesis testing, regression analysis, and design of experiments (DOE).Experience developing inspection methods, production tests, test fixtures, gauges, or validation methods.Working knowledge of electronic products and PCB/PCBA manufacturing sufficient to participate effectively in multidisciplinary design and quality reviews.Exposure to software and/or firmware development and testing practices.Experience supporting products through development and transition into manufacturing.Strong analytical, organizational, communication, and cross-functional problem-solving skills.#LW-PW1Ralliant Corporation OverviewRalliant, originally part of Fortive, now stands as a bold, independent public company driving innovation at the forefront of precision technology. With a global footprint and a legacy of excellence, we empower engineers to bring next-generation breakthroughs to life — faster, smarter, and more reliably. Our high-performance instruments, sensors, and subsystems fuel mission-critical advancements across industries, enabling real-world impact where it matters most. At Ralliant we're building the future, together with those driven to push boundaries, solve complex problems, and leave a lasting mark on the world.About QualitrolQUALITROL manufactures monitoring and protection devices for high value electrical assets and OEM manufacturing companies. Established in 1945, QUALITROL produces thousands of different types of products on demand and customized to meet our individual customers’ needs. We are the largest and most trusted global leader for partial discharge monitoring, asset protection equipment and information products across power generation, transmission, and distribution. At Qualitrol, we are redefining condition-based monitoring.We Are an Equal Opportunity Employer. Ralliant Corporation and all Ralliant Companies are proud to be equal opportunity employers. We value and encourage diversity and solicit applications from all qualified applicants without regard to race, color, national origin, religion, sex, age, marital status, disability, veteran status, sexual orientation, gender identity or expression, or other characteristics protected by law. Ralliant and all Ralliant Companies are also committed to providing reasonable accommodations for applicants with disabilities. Individuals who need a reasonable accommodation because of a disability for any part of the employment application process, please contact us at [e-mail] RangeThe salary range for this position (in local currency) is 83400.00-155000.00