PRS Virtual Engineering Expert

Groupe SEGULA Technologies SA; Troy (MI); On-site; USD 120,000 - 170,000; Full time

Job summary

Groupe SEGULA Technologies SA is seeking a Technical Expert – Propulsion Virtual Engineering to lead virtual simulation activities across ICE, hybrid, and electrified propulsion systems. The role blends deep CAE expertise with program management to meet global deadlines while ensuring FTR and OTD performance.

The candidate will direct CAE/FEA simulations, drive automation, and mentor engineers within a global virtual engineering environment, advancing capability in propulsion engineering.

Qualifications

• Subject matter expert in virtual propulsion CAE and multi-physics simulations.
• Proven ability to manage propulsion CAE programs to meet global timelines.
• Leads and mentors CAE/Systems simulation engineers.

Responsibilities

• Plan, lead, and execute propulsion CAE deliverables across milestones.
• Ensure First Time Right (FTR) quality and On-Time Delivery (OTD).
• Oversee a team, assign work, and conduct technical design reviews.

Skills

Multi-physics CAE

Program management

Team leadership

Tools

ANSYS

MATLAB

Job description

The Technical Expert – Propulsion Virtual Engineering serves as a subject matter expert and operational team lead providing virtual simulation services to meet global virtual engineering needs. This role leads, plans, and executes virtual engineering activities across conventional (ICE), hybrid, and fully electrified propulsion systems (Battery, EDM, Driveline).

The ideal candidate blends deep multi-physics CAE technical expertise with rigorous program management to ensure all functional requirements are achieved within global program timelines while maintaining strict First Time Right (FTR) and On-Time Delivery (OTD) performance standards.

Key Responsibilities & Performance Expectations

Technical Leadership & Program Execution

• Program Execution Lead: Plan, lead, and execute full propulsion program CAE deliverables across global milestones, ensuring alignment with timing and functional targets.

• Performance Metrics: Drive team adherence to strict First Time Right (FTR) quality checks and On-Time Delivery (OTD) targets across all virtual engineering work orders.

• Team Leadership & Governance: Oversee a team of CAE and system simulation engineers, distribute assignments, conduct technical design reviews, and mentor engineering staff.

CAE & Structural Analysis (FEA Focus)

Direct and execute component-, sub-system-, and system-level FEA/CAE simulations across key domains and physical subsystems:

• Physics Domains: NVH, Structural Durability, Fatigue, Thermal, Sealing, Bolt Strength/Preload, Lubrication, Hydraulics, Electromagnetic (EM), and Electrochemistry.

• Subsystems: Internal Combustion Engines, Transmissions, Axles & Drivelines, Traction Batteries, Electric Drive Modules (EDM), and Engine Ancillary Systems.

Propulsion System-Level Analysis

• Perform full-vehicle and system-level virtual assessments including $CO_2$ emissions, dynamic performance, electric range, driveability, duty cycle generation, and Vehicle Energy Management (VEM).

• Support High Voltage (HV) electrical architectural system evaluations and trade-off studies.

Innovation, Automation & Capability Building

• Drive parametric modeling, morphing, CAD/CAE integration, and concept development for early-stage weight and structural optimization.

• Develop automated CAE workflows, scripts, and AI/Machine Learning tools to streamline repeating analysis tasks.

• Integrate 3D digital scanning data into simulation workflows and establish new virtual testing capabilities for emerging propulsion technologies.