Propulsion Engineer I (Valves)

Firefly Aerospace; United States; On-site; USD 90,000 - 130,000; Full time

Benefits offered by this job

Generous health, dental and vision

Parental leave

Relocation benefits

Educational reimbursement

Short term disability

Flexible PTO options

Job summary

Firefly Aerospace, Inc. is seeking a Responsible Engineer to own propulsion hardware from conception through qualification and production handoff. You will design and deliver high-performance valves, regulators, and actuators for our launch systems.

You will lead multidisciplinary teams, run qualification plans, and drive cost reductions while maintaining quality. A BS in Mechanical or Aerospace Engineering and hands-on fluids experience are required for this role.

Qualifications

• BS in Mechanical or Aerospace Engineering and 1+ years in valve or fluid system design.
• Strong fundamentals in fluid mechanics, heat transfer, structural analysis and materials.
• Experience with valve and regulator design; ability to manage complex projects.

Responsibilities

• Formulate cradle-to-grave hardware roadmap.
• Design, develop and deliver propulsion components to high-performance systems.
• Own development lifecycle and provide production support as the technical expert.
• Own a mix of Firefly-developed and COTS valves, regulators and actuators.
• Prepare content for and lead CoDRs, MRR, PDRs, TRRs, data reviews and CDRs.
• Author and execute qualification and acceptance test plans with hands-on hardware problem solving.
• Standardize solutions across programs and product lines.
• Identify cost-saving and risk-reduction measures to improve mission cadence.
• Lead cross-functional teams to deliver tested hardware on time.
• Resolve non-conformances and implement design changes for yield and manufacturability.
• Develop hardware upgrades aligned with performance and cost goals.
• Develop simulation-based design methods and validate with testing.
• Lead failure investigations to determine root cause and mitigations.

Skills

Valve design

Fluid dynamics

Project management

Cross-functional collaboration

Education

BS in Mechanical or Aerospace Engineering

Tools

GD&T

DFM

FEA/CFD

Prototyping

Job description

ABOUT FIREFLY AEROSPACE

Firefly Aerospace is a space and defense technology company that enables our world to launch, land, and operate in space - anywhere, anytime. As the partner of choice for critical space missions, Firefly is the only commercial company to launch a satellite to orbit with 24-hour notice and the only company to achieve a successful Moon landing. Our launch vehicles, lunar landers, and orbital vehicles provide government and commercial customers with full mission services from low Earth orbit to the Moon and beyond. Headquartered in north Austin, Texas, Firefly is looking for passionate, hardworking innovators to join our team and help fuel our successful trajectory into space.

SUMMARY

Building a reliable launch vehicle requires the highest quality valves available. Firefly's components team scope, design, build, test, and qualify high-performance fluid components tailored to the specific needs of our launch vehicles, moon landers, and other spacecraft. This Responsible Engineering role has full ownership of your hardware through the entire product lifecycle; from conception through qualification and handoff to production.

RESPONSIBILITIES

• Formulate the entire cradle to grave roadmap for your hardware.
• Conceptualize, design, develop and deliver propulsion components to high performance systems.
• Responsible for entire development lifecycle and production support as the technical expert.
• Own a combination of Firefly developed and commercial-off-the-shelf (COTs) valves, regulators and actuators.
• Prepare content for and lead CoDRs, MRR, PDRs, TRRs, data reviews and CDRs.
• Author and execute qualification, and acceptance test plans with hands on hardware problem solving.
• Work to standardize solutions across programs and product lines.
• Improve mission cadence by identifying and implementing cost saving and risk reduction measures.
• Lead cross-functional teams of analysts, manufacturing engineers, quality engineers, supply chain representatives, and test engineers to deliver tested hardware on time.
• Resolve non-conformances and implement design changes to improve product yield and manufacturability.
• Work with the program teams to develop hardware upgrades in alignment with ambitious performance and cost goals.
• Develop simulation-based design methods and validate using subscale and full-scale testing.
• Lead failure investigations to determine root cause and implement mitigations.
• Qualify existing and new product lines following guidance from SMC-S-016 and S-080 as applicable.
• Manage multiple projects and competing priorities.

QUALIFICATIONS

• Required BS in Mechanical or Aerospace Engineering or similar.
• 1+ years of experience in a valve or fluid system design-related role.
• Exceptional comprehension of engineering fundamentals including fluid mechanics, heat transfer, structural analysis, materials, and processes.
• Strong understanding of fluid systems aspects such as fluids systems sizing, valve design and operation, instrumentation, flexible element design & integration and fluid fittings.
• Skilled in creating analytical/numerical models of engineering devices and processes.
• Ability to successfully manage complex projects.
• Works well in a collaborative, fast paced, multidisciplinary environment.
• Demonstrated interest in advancing 'newspace'.
• Self-motivated with minimum direction required.
• Ability to creatively develop economical solutions.

Desired Served as a Responsible Engineer for an aerospace or oil & gas development project in a fluids related subsystem. 1+ years of experience in a valve or fluid system design-related role. Component test experience. Proficient with GD&T. Proficient with DFM. Proficient with FEA and/or CFD analysis. Knowledge of high-pressure, cryogenic, hydraulic, and pneumatic systems. Experience with valve and regulator design. Experience with liquid oxygen or other cryogenic operations. Experience modeling fluid networks. Experience with rapid development techniques for hardware.

BENEFITS

• Generous health, dental and vision plans with low plan deductibles
• Parental leave
• Relocation benefits
• Educational reimbursement
• Short term disability
• Flexible PTO options

To conform to U.S. Government space technology export regulations, including the International Traffic in Arms Regulations (ITAR) you must be a U.S. citizen, lawful permanent resident of the U.S., protected individual as defined by 8 U.S.C. 1324b(a)(3), or eligible to obtain the required authorizations from the U.S. Department of State.

EQUAL OPPORTUNITY

Firefly Aerospace, Inc. is an Equal Opportunity Employer; employment with Firefly is governed based on merit, competence and qualifications and will not be influenced in any manner by race, color, religion, gender, national origin/ethnicity, veteran status, disability status, age, sexual orientation, gender identity, marital status, mental or physical disability or any other legally protected status.

ABOUT FIREFLY AEROSPACE

Firefly Aerospace is a space and defense technology company that enables our world to launch, land, and operate in space - anywhere, anytime. As the partner of choice for critical space missions, Firefly is the only commercial company to launch a satellite to orbit with 24-hour notice and the only company to achieve a successful Moon landing. Our launch vehicles, lunar landers, and orbital vehicles provide government and commercial customers with full mission services from low Earth orbit to the Moon and beyond. Headquartered in north Austin, Texas, Firefly is looking for passionate, hardworking innovators to join our team and help fuel our successful trajectory into space.