Propulsion Design Engineer (Early Career)

Firehawk; Addison (TX); On-site; USD 85,000 - 130,000; Full time

Job summary

Firehawk Aerospace in Addison, TX seeks a Design Engineer to support hybrid engines and solid rocket motor development. You will lead design activities, create CAD models and drawings, and collaborate with testing, manufacturing and analysis teams to drive propulsion projects from concept through production.

The role requires communicating effectively in a fast-paced R&D environment, with expectations of travel up to ~10% and a strong emphasis on safety and reliability. U.S.

Qualifications

• Bachelor’s degree in aerospace engineering, mechanical engineering or related field
• 1+ years of professional experience in mechanical design
• 1+ years of experience with CREO (preferred), SOLIDWORKS, NX, or CATIA
• Understanding of GD&T, tolerance analysis, and design for manufacturability
• Experience with PLM software (Windchill preferred)
• Understanding of structural analysis and failure modes of mechanical systems
• General understanding of manufacturing processes (welding, machining, heat treating)
• Strong work ethic and ability to thrive in a fast-paced R&D environment
• U.S. Citizenship
• Ability to lift 25 pounds and work on test/flight hardware

Responsibilities

• Serve as the design lead for design and development of hybrid/solid rocket systems
• Create/modify CAD models and associated drawings
• Support the design, development, and production of rocket engines/motors
• Work with analysis/fluids/manufacturing/testing teams to iterate designs
• Make project decisions based on technical merit, cost, and schedule metrics
• Analyze and interpret test data to improve and qualify propulsion systems meeting customer specifications and/or research objectives
• Collaborate with other engineers and project managers to meet project goals
• Ensure that all propulsion systems and processes comply with governmental regulations and safety standards

Skills

Hybrid/solid rocket design

Mechanical design

GD&T & DfM

Structural analysis

Manufacturing processes

U.S. Citizenship

Travel readiness

Security clearance

Education

Bachelor’s degree in aerospace or mechanical engineering

Master’s degree (preferred)

Tools

CREO

SOLIDWORKS

NX

CATIA

Windchill PLM

Job description

Firehawk Aerospace is a leading propulsion-focused aerospace and defense company located in Addison, TX. Our innovative approach empowers us to design and manufacture cutting-edge solid and hybrid rocket motors and engines. We aim to push the boundaries of propulsion technology to serve both commercial and defense sectors.

This position will be full-time located at our Addison, TX facilities with occasional travel potentially required (approximately 10%).

Firehawk Aerospace is seeking a Design Engineer to support the design and development of hybrid engines and solid rocket motor munitions. The position will report directly to the Design Manager and will support all areas of the organization (Design, Testing, Manufacturing). The ideal candidate should be an effective communicator who works well in teams and with limited supervision. They should possess knowledge and experience with liquid or hybrid engine and/or rocket motor design, development, and related operations for transition to production efforts.

Responsibilities

• Serve as the design lead for design and development of hybrid/solid rocket systems
• Create/modify CAD models and associated drawings
• Support the design, development, and production of rocket engines/motors
• Work with analysis/fluids/manufacturing/testing teams to iterate designs
• Make project decisions based on technical merit, cost, and schedule metrics
• Analyze and interpret test data to improve and qualify propulsion systems meeting customer specifications and/or research objectives
• Collaborate with other engineers and project managers to meet project goals
• Ensure that all propulsion systems and processes comply with governmental regulations and safety standards

Basic Qualifications

• Bachelor’s degree in aerospace engineering, mechanical engineering or related field
• 1+ years of professional experience in mechanical design
• 1+ years of experience with CREO (preferred), SOLIDWORKS, NX, or CATIA
• Understanding of GD&T, tolerance analysis, and design for manufacturability
• Experience with PLM software (Windchill preferred)
• Understanding of structural analysis and failure modes of mechanical systems
• General understanding of manufacturing processes (welding, machining, heat treating)
• Strong work ethic and ability to thrive in a fast-paced R&D environment
• Self-motivated with strong organizational, written, and oral communication skills
• Focus on safety, reliability, innovation, efficiency, teamwork
• Ability to earn trust, maintain positive and professional relationships
• Proficiency with Microsoft Office products (Word, Excel, PowerPoint, OneNote)
• U.S. Citizenship
• Ability to lift 25 pounds and work on test/flight hardware

Must be willing to travel as required (

Preferred Qualifications

• Experience designing liquid or hybrid engines, missile, or solid rocket motors
• Master’s degree in aerospace engineering/mechanical engineering or related field
• 3+ years of professional experience in mechanical design and development
• 3+ years of experience with CREO and Windchill
• Active or previous security clearance

ITAR Requirements

To conform to U.S. Government space technology export regulations, including the International Traffic in Arms Regulations (ITAR) you must be a U.S. citizen, lawful permanent resident of the U.S., protected individual as defined by 8 U.S.C. 1324b(a)(3), or eligible to obtain the required authorizations from the U.S. Department of State.

Work Environment And Physical Requirements

Employees in these positions must possess mobility to work in a standard office setting and to use standard office equipment, including a computer; stamina to sit and to maintain attention to detail despite interruptions; may occasionally lift/carry/push/pull up to 25 pounds; may require minimal walking, standing for extended amounts of time, climbing, crouching, and/or bending; and vision to read printed materials and a computer screen, and hearing and speech to communicate in person and over the telephone. May require the ability to travel by air or auto. May require the use of personal protective equipment such as safety glasses, safety shoes, and shop coat.

Security Clearance

May be required to obtain and maintain a U.S. Security Clearance at the appropriate level. Requires U.S. Citizenship. Must also be able to satisfy federal government requirements for access to government information, and having dual citizenship may preclude you from being able to meet this requirement.

Equal Opportunity Employer Statement

Firehawk Aerospace is an Equal Opportunity Employer; employment with Firehawk Aerospace is governed on the basis of merit, competence and qualifications and will not be influenced in any manner by race, color, religion, gender, national origin/ethnicity, veteran status, disability status, age, sexual orientation, gender identity, marital status, mental or physical disability or any other legally protected status.