Project Engineer, Manufacturing

Kohler Co.; Huntsville (AL); On-site; USD 87,500 - 133,600; Full time

Job summary

Kohler Co. in Huntsville, AL is seeking a Staff Engineer to own and improve plant processes, equipment and systems to meet safety, quality and cost targets.

You will lead engineering projects from concept through deployment, provide digital/CAD design support, and drive Lean initiatives to reduce costs and improve reliability. The role requires a ABET-accredited engineering degree, 4+ years of manufacturing experience, and ability to work in a fast-paced 24/7 environment with travel as needed.

Qualifications

• Bachelor’s degree in engineering from an ABET-accredited program.
• 4+ years of manufacturing engineering experience including managing process engineering projects from concept through deployment.
• Ability to work in a fast-paced 24/7 manufacturing environment and drive continuous improvement to processes and equipment.
• Experience with AutoCAD, compression molding, and troubleshooting process equipment is preferred.

Responsibilities

• Develop, maintain, and improve process specifications, SOPs, and process controls to meet safety, quality, cost, production goals.
• Maintain and optimize plant engineering standards, perform time studies for labor standards.
• Provide technical support to ensure equipment and processes are operating safely and efficiently.
• Evaluate new and existing processes and support systems for improvements in manufacturing Kohler and Sterling products.
• Provide CAD/digital support for layouts and work center designs.
• Manage installation, commissioning, and validation of new capital equipment or modifications at Huntsville facility.
• Lead projects related to new products and process improvements and support Lean initiatives.

Skills

Manufacturing engineering

Process improvement

Travel flexibility

Education

ABET-accredited engineering degree

Tools

AutoCAD

Compression molding

Troubleshooting

Job description

Opportunity

This position is based at the Kohler facility in Huntsville, Alabama. This manufacturing facility produces Sterling Vikrell and Kohler Choreograph Bathing & Showering products. As a Kohler Co. Staff Engineer, you will take ownership of managing and improving assigned plant processes to support plant strategic goals of those processes. You will continuously drive to keep assigned manufacturing processes as current and efficient as possible, especially regarding process equipment, systems, and software.

Work Mode

Onsite

Location

Onsite - Huntsville, AL

Specific Responsibilities

• Develop, maintain, and improve as needed process specifications, operating procedures, process controls, etc. to help meet and exceed safety, quality, cost, production, and other plant objectives for assigned area of responsibility.
• Maintain and optimize plant engineering standards, including system maintenance of production routings, BOM standards, etc. in assigned area of responsibility. Perform time studies of manufacturing processes to be included in the determination of validating manufacturing labor standards.
• Provide technical support, as required, to ensure plant equipment and processes are operating, optimized, and meet all applicable safety standards, including process troubleshooting as required.
• Research and evaluate new and existing processes, operations, and support systems for adaptation and/or improvements needed to manufacture Kohler and Sterling products to meet all objectives and improve the overall customer experience.
• Provide digital/CAD support for layouts and work center designs.
• Manage the installation, commissioning, and validation of new capital process equipment or equipment modifications in area of responsibility at the Huntsville facility.
• Provide engineering support and project management relative to assigned new products and process implementation and process improvements.
• Implement cost reduction initiatives using Lean manufacturing techniques, including Kaizen events, etc.
• Implement error proofing solutions that are integrated into the production line or manufacturing process control systems, such as the integration of cameras, laser sensors, in-process/post process gage systems, data collection, etc.
• Conduct feasibility studies to ensure that implementation of recommended improvements would meet objectives with respect to safety, quality, market demands, competitive costs, and general financial criteria.
• Work with maintenance team to maintain and update spare parts strategy, recommended preventative maintenance and frequency, etc., for process equipment.

Skills/Requirements

• Bachelor’s degree in an engineering discipline from an ABET accredited engineering or engineering technology program.
• 4+ years of manufacturing engineering experience including managing process engineering projects from concept through deployment.
• Ability to work in a fast-paced 24/7 manufacturing environment and drive continuous improvement to processes and equipment.
• Ability to travel for business purposes.
• Experience with AutoCAD, compression molding, and troubleshooting process equipment is preferred.

Eligibility

Applicants must be authorized to work in the US without requiring sponsorship now or in the future.

Compensation and Benefits

The salary range for this position is $87,500 - $133,600. The specific salary offered to a candidate may be influenced by a variety of factors including the candidate’s experience, their education, and the work location. In addition, this position is eligible for a performance bonus/variable incentive compensation.

Why Choose Kohler?

We empower each associate to #BecomeMoreAtKohler with a competitive total rewards package to support your health and wellbeing, access to career growth and development opportunities, a diverse and inclusive workplace, and a strong culture of innovation. With more than 30,000 bold leaders across the globe, we’re driving meaningful change in our mission to help people live gracious, healthy, and sustainable lives.

About Us

It is Kohler’s policy to recruit, hire, and promote qualified applicants without regard to race, creed, religion, age, sex, sexual orientation, gender identity or expression, marital status, national origin, disability or status as a protected veteran. If, as an individual with a disability, you need reasonable accommodation during the recruitment process, please contact [e-mail]. Kohler Co. is an equal opportunity/affirmative action employer.