Production Operator BBNA Machine Operator III

BlueScope Buildings North America; Rainsville (AL); On-site; USD 40,000 - 56,000; Full time

Job summary

BlueScope Buildings North America is seeking a Machine Operator 3 to fabricate material with high-precision tooling and computerized controls. You will read blueprints, set up machines, load tooling, and monitor quality throughout production, ensuring safety practices are followed.

You will perform first-piece inspections, download or generate programs, and participate in continuous improvement initiatives.

Qualifications

• High School diploma or equivalent is required.
• ACT WorkKeys assessment at certified job profile skill level.
• 1 year of experience operating computer-controlled machines.

Responsibilities

• Monitor machine operation to ensure product quality and adjust as needed.
• Download or generate programs to direct machine operation.
• Set up and operate machines with proper tooling for current jobs.
• Maintain material reporting and optimize material usage.
• Perform First Piece Inspections and quality checks.
• Participate in continuous improvement and corrective actions.
• Use lifting devices/cranes as needed to place materials/parts.
• Perform housekeeping and 5-S duties.

Skills

Interpret instructions

Read blueprints/diagrams

Operate computerized machines

Quality inspection

Strong communication

Crane and rigging

Education

High School diploma or equivalent

ACT WorkKeys Assessment

Tools

Oracle ERP

Tablet drawings

Measuring tools

Slings and rigging equipment

Overhead crane control

Job description

Company Description

For over 100 years, BlueScope continues to build on our reputation of quality brands and products, leading technology and a customer-first spirit. Through our global brands, we are one of the largest manufacturers of building solutions in the world. Our diverse, bright and inspired workforce is committed to bettering the communities we serve through breakthrough thinking and innovations. Your goals, ideas and perspective can help shape our future - we look forward to hearing them!

I. Summary of Primary Purpose of the Position

Summarize in 2 to 4 sentences the primary function and value of the position. Under limited supervision, the Machine Operator 3 works independently and uses judgement to fabricate material using equipment with a high degree of complexity and computerized controls. The Machine Operator 3 reads and interprets blueprints and diagrams and operates a variety of equipment involved in daily manufacturing processes, including robotic, computer-controlled, automatic, or semi-automatic machines. The Machine Operator 3 performs computer downloads containing specifications that direct the machine to operate efficiently.

II. Primary Duties & Responsibilities *

In addition to complying with all safety, environmental, quality, and core policies, and contributing to the company's Zero Harm and Zero Defects commitment, the following briefly describes the 3 to 6 primary activities (not all activities) that are regularly performed, and the approximate percentage of time annually devoted to each (equals 100%).

• Observe machine during operation to monitor quality of finished product and/or material issues, adjusting machine as necessary (25%)
• Download or generate computer programs to direct machine for proper operation and specification for job as needed. (10%)
• Set up and operate machines with proper tooling and consumables for current job needs (30%)
• Maintain material reporting and plan best material usage to maximize finished products with least amount of raw material used. (10%)
• Use appropriate measuring tools, processes, and systems to perform First Piece Inspection and other quality checks before, during and after production to confirm material and/or product meets specifications (10%)
• Actively participates in continuous improvement and corrective action activities (5%)
• Use lifting devices and mobile equipment to place materials/parts where needed (5%)
• Perform housekeeping, 5-S, and other duties as assigned (5%)

III. Key Measures

Briefly list the areas in which this job is accountable for results.

• Safety/Hazard Reporting and Safety Observations
• Attendance
• Productivity - Pieces/Tons Produced, MHPT, Hand-Weld Hours (Actual vs Standard), Lineal Feet/MH, ARC time
• Quality / Claims
• On Time Delivery
• Scrap / Yield Rate

IV. Tools Required

List the tools required to perform the role - e.g. reports that need to be reviewed in order to make decisions, data sets that needs to be understood.

• Required Personal Protective Equipment (PPE) as outlined in the role specific Job Safety Analysis
• Computer/Oracle ERP
• Prints/tablet drawings
• Calculator
• Slings and rigging equipment
• Overhead crane and/or hoists. May require other mobile equipment.
• Variety of measuring tools including square, tape measure, caliper, micrometer, etc.
• Variety of hand tools including grinder, hands free tooling, etc.

V. Education & Experience Qualifications

List qualifications necessary to perform the duties and responsibilities listed above.

Minimum:

• High School diploma or equivalent, or attain ACT WorkKeys Assessment at certified job profile skill level
• 1 year of experience independently operating computer-controlled machine operation, including robotic, automatic, or semi-automatic machines

Preferred:

• Certificate from technical school or 6 additional months of relevant experience and/or training in computer-controlled machine operation, including robotic, automatic, or semi-automatic machines
• 3 years of experience independently operating computer-controlled machine operation, including robotic, automatic, or semi-automatic machines

VI. Skills & Competencies

List additional attributes, including WITTS capabilities appropriate to role level, necessary to perform duties and responsibilities listed above.

• Ability to interpret a variety of instructions and make decisions based on them
• Capable of watching gauges, dials, or other indicators to make sure a machine is working properly
• Ability to evaluate a variety of large equipment and make necessary adjustments to ensure proper operation of machine
• Good communication skills
• Mobile equipment and crane operation skills
• Knowledge of raw materials sizes, production processes, quality control, and other techniques for maximizing the effective manufacture and distribution of goods
• Knowledge of machines and tools, general operation, repair, and maintenance
• Good computer skills including a working knowledge of manufacturing software
• Ma